2005-2013 Honda TRX250TM, TRX250TE Service Manual

Official 2005–2013 Honda TRX250TM and TRX250TE Service Manual

• Covers 2005–2013 Honda TRX250TM and TRX250TE Recon ATVs, including both manual foot-shift and Electric Shift Program (ESP) variants
• Original OEM publication P/N 61LW030
• Contains 375+ pages of maintenance specifications, engine assembly tolerances, and electrical wiring diagrams
• Accessible from your device as soon as the order is placed
• OCR text layer lets you jump to a torque spec by keyword
• No DRM restrictions on the print function
• Permanent availability in your purchase account — no re-buy required
• This first edition publication documents the 61LW030 series build, serving as the official technical reference for 2005–2013 chassis and drivetrain maintenance

Technical Scope and Data

Maintenance and Specification Highlights

The 2005–2013 Honda TRX250TM and TRX250TE service manual provides comprehensive data for shop-floor maintenance. Engine data includes a displacement of 229.2 cm3 and a compression ratio of 9.2:1. Torque for the oil drain bolt is documented at 25 N-m in the maintenance section. The 2005–2013 Honda TRX250TM and TRX250TE transmission is a 5-speed constant-mesh design with reverse. Lubrication system specs include a trochoid oil pump and a 1.5-liter oil capacity after draining. Electrical reference values are provided for the AC-CDI ignition, with spark plug gaps specified at 0.8–0.9 mm.

Component and System Documentation

The manual documents procedures for the frame, body panels, and exhaust systems, including specific torque values for the muffler band bolt at 23 N-m. Fuel system documentation covers the PDC1F carburetor, including pilot screw initial settings of 1-1/2 turns out. The 2005–2013 Honda TRX250TM and TRX250TE chassis data details the double-cradle frame, front double wish-bone suspension, and hydraulic drum brake specifications. Brake system maintenance includes a standard front drum I.D. of 130.0 mm with a 131.0 mm service limit. Valve clearance for intake and exhaust is listed at 0.13 mm in the cylinder head specification table. The coolant system capacity is not applicable here as the engine is air-cooled. Final gear case oil capacity is documented at 80 cm3 after draining.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.