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2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual

2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual

Includes the following models

  • Pro X 440
  • Pro X 550
  • Pro X 600
  • Pro X 700
  • Pro X 800
  • Pro X2
  • Pro XR

Production/model years: 2004

File specifications

File size: 130.62 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.68 Minutes
$18.99 Instant Download

Product Information

Table of Contents

1. General Information

  • 1.1 Introduction
  • 1.2 Model Identification
  • 1.3 Safety Precautions
  • 1.4 Specifications
  • 1.5 Vehicle Identification Number (VIN)

2. Maintenance

  • 2.1 Maintenance Schedule
  • 2.2 Maintenance Procedures
  • 2.3 Fluid Levels
  • 2.4 Lubrication Guide
  • 2.5 Adjustments

3. Engine

  • 3.1 Engine Removal and Installation
  • 3.2 Engine Disassembly
  • 3.3 Engine Assembly
  • 3.4 Carburetion
  • 3.5 Cooling System

4. Fuel System

  • 4.1 Fuel Delivery System
  • 4.2 Carburetor Adjustment
  • 4.3 Fuel Pump
  • 4.4 Air Intake System

5. Clutching

  • 5.1 Clutch Removal and Installation
  • 5.2 Clutch Inspection
  • 5.3 Clutch Tuning

6. Final Drive

  • 6.1 Chaincase
  • 6.2 Drive Shaft
  • 6.3 Sprockets

7. Brake System

  • 7.1 Brake Maintenance
  • 7.2 Brake Inspection
  • 7.3 Hydraulic Brake System

8. Suspension

  • 8.1 Front Suspension
  • 8.2 Rear Suspension
  • 8.3 Shocks and Springs

9. Steering

  • 9.1 Steering Assembly
  • 9.2 Skis and Alignment

10. Body and Frame

  • 10.1 Hood and Bodywork
  • 10.2 Seat Removal
  • 10.3 Frame Inspection

11. Electrical Systems

  • 11.1 Ignition System
  • 11.2 Electrical Components
  • 11.3 Lighting System
  • 11.4 Wiring Diagrams

12. Troubleshooting

  • 12.1 Engine Troubleshooting
  • 12.2 Fuel System Troubleshooting
  • 12.3 Electrical Troubleshooting
  • 12.4 Suspension Troubleshooting

13. Appendix

  • 13.1 Torque Specifications
  • 13.2 Standard Maintenance Charts
  • 13.3 Service Tools

14. Index

The 2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and information on maintaining, troubleshooting, and repairing the various components of these Polaris Pro X snowmobile models.

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Manuals frequently bought together

2004 Polaris 440 PRO XR, 550 PRO X, 600 PRO X, X2, 700 PRO X, X2, 800 PRO X, X2, XR snowmobile service manual

**Polaris Industries Inc ** - 440 PRO XR - 550 PRO X - 600 PRO X, X2 - 700 PRO X, X2 - 800 PRO X, X2, XR **2004 440 PRO XR** **2004 550 PRO X** **2004 600 PRO X, X2** **2004 700 PRO X, X2** **2004 800 PRO X, X2, XR** **2004 Polaris 440 PRO XR** **2004 Polaris 550 PRO X** **2004 Polaris 600 PRO X** **2004 Polaris 600 PRO X2** **2004 Polaris 700 PRO X** **2004 Polaris 700 PRO X2** **2004 Polaris 800 PRO X** **2004 Polaris 800 PRO X2** **2004 Polaris 800 PRO XR**

2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual

- 440 XCF SP - 440 EDGE Pro X - 600 EDGE Pro X - 500 XC EDGE - 500 XC SP - 600 XC SP, EDGE X - 700 XC SP - 800 XC SP - 800 XCR - 500 RMK - 600 RMK - 700 RMK - 800 RMK, S.C.Special Production/model years: 2001

2003 Polaris Pro X 440, Pro X 600, Pro X 700, Pro X 800 snowmobile repair manual

- 2003 Polaris Pro X 440 - 2003 Polaris Pro X 600 - 2003 Polaris Pro X 700 - 2003 Polaris Pro X 800

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