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2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 1
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 2
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 3
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 4
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 5
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 6

2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual

Includes the following models

  • 2012 Polaris Sportsman Touring 500 H.O.
  • 2012 Polaris Sportsman Touring 500 H.O.International
  • 2012 Polaris Sportsman 400 H.O.
  • 2012 Polaris Sportsman 500 H.O.
  • 2012 Polaris Sportsman Forest 500 International
  • 2012 Polaris Sportsman Forest Tractor 500 EFI International

File specifications

File size: 20.90 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.43 Minutes
$18.99 Instant Download

Product Information

Table of Contents

GENERAL INFORMATION:

  • Model Number Information: Pages 1-2
  • Vehicle Specifications: Pages 1-3
  • MISC Numbers and Charts: Pages 1-4 to 1-12
    • Command Buttons
    • Standard Torque Specifications
    • Control Cables

1. Maintenance:

  • General Maintenance: Pages 2-1 to 2-4

2. Engine:

  • Engine Assembly: Pages 3-1 to 3-5
  • Cooling System: Pages 3-6 to 3-8
  • Lubrication System: Pages 3-9 to 3-10

3. Fuel Systems:

  • Fuel System Components: Pages 4-1 to 4-3
  • Carburetor and Injectors: Pages 4-4 to 4-5

4. Body and Suspension:

  • Frame: Pages 5-1 to 5-2
  • Suspension: Pages 5-3 to 5-5

5. Clutch:

  • Clutch Components: Pages 6-1 to 6-2
  • Adjustment and Replacement: Pages 6-3 to 6-4

6. Final Drive:

  • Drivetrain: Pages 7-1 to 7-2
  • Final Drive Assembly: Pages 7-3 to 7-5

7. Transmission:

  • Gearbox: Pages 8-1 to 8-2
  • Transmission Components: Pages 8-3 to 8-4

8. Brakes:

  • Brake Components: Pages 9-1 to 9-2
  • Brake Maintenance: Pages 9-3 to 9-4

9. Electrical:

  • Wiring Diagrams: Pages 10-1 to 10-2
  • Electrical Components: Pages 10-3 to 10-5

10. Conclusion:

  • Glossary of Terms: Page IND
  • Conversion Factors: Page IND2

This repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and procedures for maintenance, repair, and troubleshooting of the 2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV. It includes comprehensive diagrams, illustrations, and specifications to ensure proper servicing of the ATV.

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Manuals frequently bought together

2012-2013 Polaris™ Sportsman 400, 500 ATV manual

- 2012 Polaris Sportsman 400 HO - 2012 Polaris Sportsman 500 HO - 2013 Polaris Sportsman 400 HO - 2013 Polaris Sportsman 500 HO Production/model years: 2012, 2013

2004 Polaris Sportsman 400, Sportsman 500 ATV manual

**Sportsman 400, Sportsman 500 / Polaris Industries Inc** - **Sportsman 400** - Standard model with 425cc engine. - Available in different color options. - **Sportsman 500 H.O.** (High Output) - Enhanced 499cc high-output engine. - Features improved suspension and handling. - **Sportsman 500 DUSE** (Ducks Unlimited Special Edition) - Special edition with unique camouflage graphics. - Includes additional accessories like gun scabbards. - **Sportsman 500 RSE** (Remington Special Edition) - Remington Edition with exclusive green color and Remington branding. - Comes with upgraded wheels and additional features. - Production/model years: 2004

2012-2013 Polaris™ Sportsman 400, 500 Forest manual

**Polaris Industries Inc 2012-2013 Sportsman400 H.O** - 2013 Sportsman 400 H.O. SOUTH EDITION - 2012-2013 Sportsman 500 H.O. / FOREST 500 - 2012-2013 Sportsman TOURING 500 HO - 2012-2013 Sportsman FOREST 500 EFI

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