1991-2001 Fiat-Hitachi FR 130.2 Wheel Loader Operation and Maintenance Manual

Troubleshooting, parts diagrams, and service procedures for the Fiat 8065.25.093 turbocharged diesel engine. Covers hydraulic steering, automatic powershift transmission, and maintenance intervals with torque specifications.

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Document Details

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Document Number / Seller:
23779 / Susan Smith
File Size:
42.03 MB
File Type:
PDF
Language:
English
Pages:
481
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Jan 8, 2026

Models Covered & Key Technical Specifications

Fiat-Hitachi FR 130.2 Wheel Loader (604.00.557) — 1991–2001 Structured Automotive Resource | FR 130.2 Section.

  • Engineered Output Quality: Engine displacement is set to 5861 cc (358 cu. in) as the turbocharged diesel cylinder volume Benchmarks.
  • Measured Power Specs: For maximum performance, 104.5 kW (141 HP) at 2100 rpm corresponds to the net rated horsepower Range.
  • Standard Tension Specs: Peak torque output — dictates 52.6 daNm (516 N·m / 381 lb-ft) at 1500 rpm Sequences.
  • Principal Reservoir Specs: The fuel tank requires 210 L (55.5 US gal) for continuous operation Baseline.
  • Advanced Interference Fit: Fuel injection pressure is standardized to 230–238 bar maximum nozzle opening Requirements.
  • Verified DPI Rating: Maximum travel speed limits the loader to 40.0 km/h (24.9 mph) Threshold.

Professional Workshop Service Manual & Technical Specifications

Complete Configuration Training Manual: Fiat-Hitachi FR 130.2 Wheel Loader Operation & Maintenance Manual - Operator Safety & Service Procedures Repair-Index

Model-Specs: Fiat-Hitachi FR 130.2 (1991-2001), Series 604.00.557 // Repair-Classification: Wheel Loader Service Documentation / Hydraulic and Engine System Logic // System-Identifier: Comprehensive Technical Reference, 481 Pages, 42.03 MB.

Specification Value Architecture
Engine Model Fiat 8065.25.093 Turbocharged Diesel Complete specifications provided
Displacement & Power 5,861 cc / 104.5 kW (141 HP) @ 2,100 RPM Engine performance data documented
Peak Torque 52.6 daNm @ 1,500 RPM Power delivery characteristics included
Transmission Type Automatic Powershift (4F/3R) Full operational coverage
Steering System Vane Pump Assisted Hydro-Steering Hydraulic architecture detailed
Electrical System 24V (Dual 12V Series) Wiring diagrams and circuit information included
Maximum Speed 40.0 km/h (24.9 mph) Performance benchmarks documented

The manual presents information on engine systems and transmission service, addressing hydraulic steering operation and electrical system architecture, fuel injection specifications and cooling system maintenance, while covering maintenance intervals and troubleshooting procedures. Technical content addresses component specifications for the Fiat 8065.25.093 diesel powerplant, automatic powershift transmission assemblies, and vane pump hydro-steering configurations across the entire FR 130.2 platform.

Tool requirements are listed for engine service and component removal procedures. Installation guidelines are provided for fuel system components and hydraulic equipment assemblies. Maintenance guidelines are included for valve clearance verification (intake 0.25 mm, exhaust 0.35 mm) and fluid specifications across engine oil (13.7 L, API CD), cooling system (34 L, Paraflu 11), and hydraulic system (125 L, ISO 46/68). OEM guidelines are included for fuel injection pressure ranges (230-238 bar nozzle opening) and powershift transmission operation sequences. Transmission service information covers automatic gear selection logic, articulated frame coupling pin and bushing assembly procedures, and hydraulic control circuits for steering response and load management.

The document includes torque specifications for critical fasteners and engine assembly components to ensure proper seal compression uniformity and structural integrity across the FR 130.2 wheel loader assembly.

FAQ

Assess the **critical** calibration settings for fuel injection pressure? keyboard_arrow_down

230-238 bar specification is required for proper engine operation and emissions compliance on the Fiat 8065.25.093 turbocharged diesel engine.

What components require **required** clearance measurements during valve adjustment? keyboard_arrow_down

0.25 mm intake clearance and 0.35 mm exhaust clearance must be maintained for optimal valve operation and engine performance.

Confirm the **specified** torque requirements for structural fasteners? keyboard_arrow_down

52.6 daNm (approximately 520 N·m) represents the maximum torque output available at 1500 RPM for transmission and drivetrain assembly operations.

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Reviews (5)

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The maintenance schedules included are incredibly helpful. I appreciate the troubleshooting tips as well.
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This manual covers everything you need to know about the FR 130.2. It’s a must-have for anyone operating this loader.
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This manual has been a game changer for me. The step-by-step instructions are clear and easy to follow. Highly recommend!
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I had a question about the manual and received a quick response from the support team. Very professional!
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Rated 4 out of 5 stars