1987-2002 Yamaha YFS200 Blaster Service Manual

Comprehensive maintenance and repair procedures for Yamaha YFS200U, YFS200P, and YFS200R models from 1987-2002. Includes all diagrams and specifications. Ref: 2XJ-21771-E0

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Yamaha Models Covered & Key Technical Specifications

Models: Yamaha YFS200 Blaster, YFS200U
Build Years: 1987–2002
Serial Numbers: JY42XJW0*JC000101 (USA/Canada), 2XJ-000101 (Engine and Frame)
Technical Data:

  • Engine: Air-cooled 2-stroke, single-cylinder, 195 cc displacement
  • Transmission: Constant mesh 6-speed
  • Fuel System: Mikuni VM26SS carburetor
  • Ignition Timing: 16° B.T.D.C. at 3,000 r/min
  • Spark Plug Gap: 0.7–0.8 mm (0.028–0.032 in)
  • Compression Ratio: 6.6:1
  • Clutch: Wet, multiple-disc
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
26795 / Donald Peterson
File Size:
32.62 MB
File Type:
PDF
Language:
English
Pages:
343
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 27, 2025

Yamaha Manual Features & Content Preview

Inside the 1987–2002 Yamaha YFS200 Blaster Service Manual

  • Covers 1987–2002 Yamaha YFS200 Blaster, including the YFS200U variant, providing technical specifications and service procedures
  • Official Yamaha publication, 1st Edition, October 1987
  • Contains 343 pages with comprehensive exploded-view diagrams, torque specification tables, and wiring schematics
  • Delivered as a direct download the moment payment clears
  • File link appears in your order confirmation straight away
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • This 1987 first edition serves as the foundational technical reference for the entire 15-year production run of the YFS200 Blaster platform

Component and System Documentation

The 1987–2002 Yamaha YFS200 Blaster service manual documents mechanical and electrical systems across eight core chapters. The text details engine removal, cylinder head, piston, and crankcase disassembly, along with clutch and transmission overhaul. Electrical chapters provide wiring diagrams for the ignition and lighting systems, while chassis sections explain steering, suspension, and braking adjustments. This technical publication is structured for how factory workshop documentation is structured to facilitate maintenance operations on this air-cooled 2-stroke machine.

Specification Highlights

Technical data includes comprehensive torque specifications for fasteners such as cylinder head bolts at 27 Nm (20 ft-lb) and drive sprocket bolts at 10 Nm (7.2 ft-lb). Engine timing is set at 16° B.T.D.C. at 3,000 r/min for the 195 cc power plant. Intake reed valve thickness is measured between 0.35–0.49 mm. Crankshaft runout limit is specified at 0.03 mm. The transmission oil capacity is listed as 0.65 liters for periodic changes. Piston-to-cylinder clearance for the 1987–2002 Yamaha YFS200 is documented at 0.035–0.040 mm. Reference only — always consult a certified technician before performing service on this equipment. This official 343-page Yamaha OEM workshop manual provides detailed specifications, exploded diagrams, and maintenance instructions for the 1987–2002 Yamaha YFS200 Blaster, covering engine, chassis, transmission, and electrical systems for the 2XJ-series build.

Manual FAQ, Purchase & Download Details

Is there a reference for maintenance specification tables and general torque limits in the document? keyboard_arrow_down

Specification tables included in the manual list general torque specifications, maintenance data, and lubrication points for the engine and chassis.

Can I access this service manual as a digital file immediately after purchase? keyboard_arrow_down

Yes, the product is provided in a standard PDF format that is compatible with most devices. Once the transaction is finalized, the download becomes available for your immediate use.

Does the document provide extensive coverage for the different mechanical systems of the Yamaha YFS200? keyboard_arrow_down

Manual is organized into comprehensive chapters that detail components such as the engine overhaul, carburation, electrical systems, and chassis. It includes structural information for the main mechanical assemblies to support user understanding of the machine. This document acts as a technical reference library for the specified Yamaha Blaster model range.

Are there exploded views and component diagrams included for the machine disassembly sections? keyboard_arrow_down

Each chapter contains exploded diagrams that illustrate component placement and assembly order.

Which electrical components and wiring details are referenced in the manual sections? keyboard_arrow_down

Electrical chapter includes circuit diagrams and details regarding the ignition, lighting, and signal systems. These references provide an overview of the electrical configuration and component layout.

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