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Honda XL250, XL350 shop manual

Includes the following models

Honda XL Series

  • XL250
  • XL350

File specifications

File size: 19.62 MB
File type: PDF
Language:

Printable: Yes
Estimated download time: 0.4 Minutes
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Product Information

Table of Contents

  1. General Information

    • Introduction to the Manual
    • Model Identification
    • Specifications
    • Maintenance Schedule
    • Motorcycle Safety
  2. Frame/Body Panels/Exhaust System

    • Frame Inspection and Repair
    • Body Panels Removal and Installation
    • Exhaust System Maintenance
  3. Maintenance

    • Periodic Maintenance
    • Lubrication Points
    • Engine Oil and Filter Change
    • Air Cleaner Service
    • Spark Plug Inspection and Replacement
  4. Fuel System

    • Carburetor Adjustment and Overhaul
    • Fuel Tank and Valve Service
    • Fuel Line Inspection
  5. Engine

    • Engine Removal and Installation
    • Cylinder Head and Valve Service
    • Cylinder and Piston Disassembly and Reassembly
    • Clutch and Gearshift Linkage
    • Alternator/Starter Clutch
    • Crankcase and Crankshaft
  6. Cooling System (XL350 only)

    • Radiator and Coolant
    • Water Pump
    • Thermostat
  7. Electrical System

    • Charging System
    • Ignition System
    • Electric Starter
    • Lights, Meters, and Switches
    • Wiring Diagrams
  8. Front Wheel/Suspension/Steering

    • Front Wheel Removal and Installation
    • Front Suspension Service
    • Steering Head Bearings
  9. Rear Wheel/Suspension

    • Rear Wheel Removal and Installation
    • Rear Suspension Service
    • Swingarm
  10. Brakes

    • Front and Rear Brake Service
    • Brake Fluid Replacement
    • Brake Pad Replacement
  11. Transmission

    • Transmission and Internal Shift Mechanism
    • Gearshift Drum and Forks
  12. Troubleshooting

    • Engine
    • Suspension
    • Electrical System
    • Braking System
  13. Appendix

    • Special Tools
    • Service Data
    • Torque Specifications
  14. Index

This Honda XL250, XL350 shop service manual is an essential tool for mechanics, technicians, and owners. It provides detailed instructions and diagrams for maintenance, repair, and troubleshooting of the Honda XL250 and XL350 models.

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