2007 Johnson Evinrude 9-15, 40-60, 70-90 E-TEC engine, outboard motor service manual

Product Information

Table of Contents

1. General Information

   • 1.1 Safety Information
   • 1.2 Identification Numbers
   • 1.3 Specifications
   • 1.4 Tools and Equipment
   • 1.5 Maintenance Schedule

2. System Analysis

   • 2.1 Engine Diagnostics
   • 2.2 E-TEC System Overview
   • 2.3 System Checks

3. Electrical Systems

   • 3.1 Ignition System
   • 3.2 Charging System
   • 3.3 Starting System
   • 3.4 Electrical Components

4. Fuel System

   • 4.1 Fuel Injection System Overview
   • 4.2 Fuel Pump and Fuel Filter
   • 4.3 Fuel Injectors
   • 4.4 Throttle Body

5. Oil Injection System

   • 5.1 Oil Tank and Lines
   • 5.2 Oil Pump Operation
   • 5.3 Oil System Service

6. Powerhead

   • 6.1 Powerhead Removal and Installation
   • 6.2 Disassembly and Assembly
   • 6.3 Cylinder Head Service
   • 6.4 Piston and Connecting Rod Service

7. Lower Unit

   • 7.1 Gearcase Disassembly and Assembly
   • 7.2 Water Pump Service
   • 7.3 Propeller Maintenance

8. Trim and Tilt System

   • 8.1 Hydraulic System Overview
   • 8.2 Trim and Tilt Motor Service
   • 8.3 Hydraulic Pump and Relief Valve Service

9. Maintenance

   • 9.1 Routine Maintenance Tips
   • 9.2 Winterization and Storage
   • 9.3 Corrosion Prevention

10. Troubleshooting

    • 10.1 Engine Troubleshooting
    • 10.2 Fuel System Troubleshooting
    • 10.3 Electrical System Troubleshooting
    • 10.4 Lower Unit Troubleshooting

11. Appendices

    • 11.1 Torque Specifications
    • 11.2 Service Data
    • 11.3 Special Tools

12. Index

This comprehensive service manual is indispensable for mechanics, technicians, and boat owners. It contains detailed maintenance and repair instructions, troubleshooting guides, and diagrams, enabling users to effectively service and troubleshoot the 2007 Johnson Evinrude 9-15, 40-60, 70-90 E-TEC engine outboard boat motor.

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