Yanmar 6LP, 6LPA, 6LP-DTE, 6LP-DTZE(1), 6LPA-DTP, 6LPA-DTZP, 6LP-STE, 6LP-STZE(1), 6LPA-STP, 6LPA-STZP marine diesel engine service manual

Product Information

Table of Contents

1. For Safe Operation

• 1.1 Warning Symbols
• 1.2 Precautions for Safe Servicing
• 1.3 Location of Product Safety Labels

2. General

• 2.1 Specifications
• 2.2 External Views
• 2.3 Piping Diagrams
• 2.4 Performance Curves
• 2.5 Power Take-Off (PTO) Output
• 2.6 Fuel Oil
• 2.7 Lubricating Oil
• 2.8 Cooling Water
• 2.9 Location of Senders and Warning Switches

3. Engine Overhaul

• 3.1 Cylinder Head
  • 3.1.1 Removal of Cylinder Head
  • 3.1.2 Disassembly of Cylinder Head
  • 3.1.3 Inspection and Servicing of Cylinder Head Components
  • 3.1.4 Assembly of Cylinder Head
  • 3.1.5 Installation of Cylinder Head
• 3.2 Components
  • 3.2.1 Inspection for Disassembly
  • 3.2.2 Preparation for Disassembly

3. Engine Overhaul (continued)

• 3.1 Cylinder Head (continued)

  • 3.1.6 Remove the intake and exhaust manifolds
  • 3.1.7 Remove the fuel injection pipes
  • 3.1.8 Remove the fuel injection pump
  • 3.1.9 Remove the camshaft

• 3.2 Components (continued)

  • 3.2.3 Disassembly of the Engine
  • 3.2.4 Inspection of Disassembled Components
  • 3.2.5 Reassembly of the Engine

4. Fuel Injection Equipment

• 4.1 Fuel Injection Pump
  • 4.1.1 Operation
  • 4.1.2 Maintenance
  • 4.1.3 Troubleshooting
• 4.2 Fuel Injectors
  • 4.2.1 Inspection
  • 4.2.2 Servicing
  • 4.2.3 Reinstallation

5. Electrical System

• 5.1 Starter Motor
  • 5.1.1 Inspection
  • 5.1.2 Testing
  • 5.1.3 Service and Replacement
• 5.2 Alternator
  • 5.2.1 Operation
  • 5.2.2 Maintenance
  • 5.2.3 Troubleshooting

6. Lubrication System

• 6.1 Oil Pan and Lubrication Lines
• 6.2 Oil Pump
• 6.3 Oil Filter

7. Cooling System

• 7.1 Thermostat
• 7.2 Water Pump
• 7.3 Heat Exchanger
• 7.4 Cooling System Maintenance

8. Turbocharger System

• 8.1 Turbocharger Function
• 8.2 Maintenance and Servicing
• 8.3 Troubleshooting

9. Drive System

• 9.1 Drive Belts
• 9.2 Clutch Assembly
• 9.3 Drive Shaft

10. Intake and Exhaust System

• 10.1 Air Intake
• 10.2 Exhaust Manifold
• 10.3 Exhaust Pipe

11. Control System

• 11.1 Throttle Control
• 11.2 Gear Control
• 11.3 Warning Systems

12. Troubleshooting and Repair

• 12.1 Troubleshooting Guide
• 12.2 Repair Techniques
• 12.3 Service Standards

Appendices

• Wiring Diagrams
• Torque Specifications
• Special Tools

The Yanmar 6LP, 6LPA, 6LP-DTE, 6LP-DTZE(1), 6LPA-DTP, 6LPA-DTZP, 6LP-STE, 6LP-STZE(1), 6LPA-STP, 6LPA-STZP marine diesel engine manual is a valuable resource for mechanics, technicians, and owners. It provides detailed information on maintenance, troubleshooting, and repair procedures, helping them effectively service and maintain the engine.

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