2002 Harley-Davidson Softail Models Service Manual
Official Harley-Davidson Softail Standard, Deuce, Classic, Custom & Night Train 2002 Service Manual. Covers maintenance, troubleshooting, and repair for these motorcycle models. Publication 99482-02.
Manual Preview
Sample pages from the 2002 Harley-Davidson Softail Models Service Manual manual
Purchase & Download
Harley-Davidson Models Covered & Key Technical Specifications
Models: Harley-Davidson Softail Standard, Night Train, Deuce, Classic, Custom Sub-models / Variants: FLSTC, FLSTF, FLSTS, FXST, FXSTB, FXSTD, FXSTSI, FLSTCI, FXSTFI, FLSTSI, FXSTDI, FXSTBI Trade Names: Softail Build Years: 2002 Serial Numbers: 1HD1BRY102Y110000 (Sample) Technical Data:
- Engine: Twin Cam 88B (Carbureted/EFI)
- Displacement: 88 cubic inches
- Transmission capacity: 20–24 oz (591.5–709.8 ml)
- Primary chaincase capacity: 26 oz (768.9 ml)
- Oil tank capacity: 3.5 qt (3.3 liters)
- Engine idle speed: 950–1050 RPM
- Spark plug gap: 0.038–0.043 in (0.97–1.09 mm)
- Brake disc lateral runout limit: 0.008 in (0.2 mm)
- Rear axle torque limit: 60–65 ft-lbs (81.3–88.1 Nm)
Harley-Davidson Manual Features & Content Preview
2002 Harley-Davidson Softail Technical Documentation
- Covers 2002 Harley-Davidson Softail models including Standard, Night Train, Deuce, Classic, and Custom variants with Twin Cam 88B engines
- Official OEM publication P/N 99482-02, 2002 model year edition
- Contains 940 pages of technical data, exploded-view diagrams, and maintenance specifications
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- Reference only — always consult a certified technician before performing service on this equipment.
Maintenance and Chassis Coverage
This 940-page publication provides comprehensive data for the 2002 Harley-Davidson Softail range. The document outlines essential service intervals for oil, fuel, and transmission maintenance, along with detailed procedures for brake system care and rear belt deflection measurement. The maintenance chapter includes comprehensive capacity tables and fluid requirements for the entire 2002 Softail family.
Chassis and Suspension Data
Detailed specifications for wheel lacing, disc runout limits, and bearing inspection procedures are provided to assist with chassis diagnostics. Torque values for critical fasteners are documented throughout, including specific understanding parts documentation for vintage Harley-Davidson components such as axle nuts, caliper bolts, and riser hardware. A dedicated section on steering head bearing adjustment provides precise fall-away measurements for FLSTS and FXSTS models, while suspension preload settings are detailed for rear shock assemblies. An official 940-page Harley-Davidson OEM service manual covering the 2002 Softail line, documenting engine, chassis, electrical, and fuel-injection specifications for the full production model year.
Manual FAQ, Purchase & Download Details
Customer Reviews
Read what our customers say about this Harley-Davidson Motorcycle manual and share your own experience.