2000-2001 Honda CR250R Motorcycle Service Manual

Diagnostic procedures and component service for CR250R models 2000-2001. Includes engine, fuel system, and suspension specifications. Publication C4085-91017

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Honda Models Covered & Key Technical Specifications

Models: Honda CR250R
Build Years: 2000–2001
Technical Data:

  • Engine displacement: 249.3 cm³ (15.2 cu in)
  • Engine type: Single cylinder, inclined 5° from vertical
  • Fuel type: Automobile gasoline (92 octane or higher)
  • Transmission type: Constant mesh, 5-speed
  • Cooling system: Liquid cooled
  • Fuel tank capacity: 7.5 liters (2.0 US gal)
  • Transmission oil capacity: 0.75 liter (draining), 0.85 liter (disassembly)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
25327 / Joshua Young
File Size:
38.32 MB
File Type:
PDF
Language:
English
Pages:
286
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 22, 2025

Honda Manual Features & Content Preview

Honda CR250R 2000–2001 Technical Documentation

  • Covers 2000–2001 Honda CR250R motorcycles, including specific carburetor and suspension variants introduced after the 2000 model year
  • Official Honda publication P/N C4085-91017, documenting factory service procedures for the 249.3 cm³ two-stroke engine
  • Contains 108 exploded-view diagrams, 8 detailed cable routing schematics, and 12 pages of comprehensive torque values for chassis and engine components
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Laid out for standard letter and A4 printing
  • This 286-page manual serves as the primary technical reference for the 2000–2001 Honda CR250R, featuring unique carburetor settings and suspension spring charts for both production years

Component Scope and Organization

The 2000–2001 Honda CR250R service publication is divided into 18 systematic sections covering the entire motorcycle from general maintenance to complex drivetrain overhauls. Initial sections establish framework safety, model identification, and standard fastener torque specifications, while subsequent chapters document engine removal, top-end rebuilds, and power valve system integration. Later sections provide detailed chassis information for the Pro-Link rear suspension, hydraulic brake systems, and the ignition system architecture, including alternator exciter coil reference values and wiring diagrams.

Technical Preview and Reference Data

This manual provides extensive specification data, including cooling system capacity at 1.22 liters and transmission oil volume requirements for fluid changes. Reference values for engine internals like piston ring end gap at 0.40–0.55 mm are documented alongside cooling system pressure thresholds of 108–137 kPa. Technical data is segmented by component, such as the 18 Nm spark plug torque and 1.22 liter coolant requirement for the liquid cooling system. An official 286-page Honda workshop manual covering the 2000–2001 CR250R, documenting engine, chassis, electrical, and carburetor specifications for the documented model years.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

Document Reference: Part No. C4085-91017

Manual FAQ, Purchase & Download Details

What electrical system details and wiring diagrams are included in the document? keyboard_arrow_down

Manual includes a dedicated section for wiring diagrams and lists technical specifications for ignition systems, including coil resistance and pulse generator peak voltage values. It also references connector pinouts and harness routing diagrams across multiple pages to show system layout.

Is there a comprehensive technical specification table available for the 2000-2001 CR250R engine and drive train? keyboard_arrow_down

Document contains detailed specification tables covering engine bore and stroke, compression ratios, gear ratios, and transmission oil capacities for both the 2000 and 2001 model variants.

Are there exploded views, tolerance charts, or technical reference values for the engine top end and final drive components? keyboard_arrow_down

Manual includes specification sections that list standard dimensions and service limits for cylinder head warpage, piston ring end gaps, and connecting rod radial clearance. These tables provide the necessary reference data for the 2000-2001 model series without providing procedural instructions.

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