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1975-1983 Yamaha XT500 service manual

1975-1983 Yamaha XT500 service manual

Includes the following models

Yamaha Corporation

  • 1975 Yamaha XT500
  • 1976 Yamaha XT500C
  • 1977 Yamaha XT500D
  • 1978 Yamaha XT500E
  • 1979 Yamaha XT500F
  • 1980 Yamaha XT500G
  • 1981 Yamaha XT500H
  • 1982 Yamaha XT500J
  • 1983 Yamaha XT500K

File specifications

File size: 11.57 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.24 Minutes
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Product Information

Table of Contents

1975-1983 Yamaha XT500 Service Manual

INTRODUCTION

  • General Information
  • Specifications
  • Torque Specifications
  • Tools and Equipment
  • Maintenance Schedule
  • Serial Numbers

1. ENGINE

  • Engine Overview
  • Engine Disassembly
  • Engine Inspection and Repair
  • Engine Reassembly
  • Engine Installation

2. FUEL SYSTEM

  • Carburetor Adjustment
  • Carburetor Service
  • Fuel Tank
  • Air Filter

3. ELECTRICAL SYSTEM

  • Ignition System
  • Charging System
  • Starter Motor
  • Lights and Switches
  • Wiring Diagrams

4. EXHAUST SYSTEM

  • Exhaust Pipe and Muffler Service

5. FRAME AND BODY

  • Frame Inspection
  • Subframe
  • Stand
  • Fenders and Side Covers

6. WHEELS, TIRES, AND DRIVECHAIN

  • Front and Rear Wheels
  • Tires
  • Drive Chain
  • Sprockets

7. SUSPENSION

  • Front Fork Disassembly and Service
  • Rear Shock Absorber Service
  • Swingarm

8. BRAKES

  • Front and Rear Brake Service
  • Brake Pads and Shoes Replacement

9. CLUTCH AND GEARBOX

  • Clutch Service
  • Gearbox Disassembly
  • Gearbox Repair
  • Gearbox Assembly

10. STEERING AND HANDLEBAR

  • Steering Head Bearings
  • Handlebar Replacement

11. LUBRICATION SYSTEM

  • Engine Oil
  • Oil Pump
  • Oil Filter Change

12. TROUBLESHOOTING

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Carburetor Troubleshooting

APPENDICES

  • Metric Conversion Table
  • Wiring Diagrams
  • Troubleshooting Checklists

INDEX

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The 1975-1983 Yamaha XT500 repair and service manual is an essential tool for mechanics, technicians, and owners. It provides detailed instructions, diagrams, and specifications for servicing and repairing the Yamaha XT500. With this manual, users can perform maintenance and repairs with confidence and accuracy.

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