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JCB 540-170, 550-140, 540-140, 550-170, 535-125HiViz, 535-140HiViz telescopic handler repair manual

JCB 540-170, 550-140, 540-140, 550-170, 535-125HiViz, 535-140HiViz telescopic handler repair manual

Includes the following models

Machine Model and Serial Numbers:

  • 540-170 1186000 Onwards
  • 550-140 1186000 Onwards
  • 540-140 1186000 Onwards
  • 550-170 1186000 Onwards
  • 535-125HiVi 1186000 Onwards
  • 535-140HiViz 1186000 Onwards
  • JCB 540-170: Serial numbers range from 290000 to 290999
  • JCB 550-140: Serial numbers range from 390000 to 390999
  • JCB 540-140: Serial numbers range from 290000 to 290999
  • JCB 550-170: Serial numbers range from 390000 to 390999
  • JCB 535-125HiViz: Serial numbers range from 2710000 to 2711999
  • JCB 535-140HiViz: Serial numbers range from 2710000 to 2711999

File specifications

File size: 81.25 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.66 Minutes
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Product Information

Table of Contents

Introduction

  • Model Overview and Identification
  • Safety Precautions and Notices
  • Technical Specifications

Operating Instructions

  • Control Functions
  • Operation Under Normal Conditions
  • Operating Techniques

Routine Maintenance

  • Maintenance Schedule
  • Fluids and Lubricants
  • Cleaning and Inspection Procedures

Systems Description

  • Hydraulic System Overview
  • Electrical System Overview
  • Powertrain System Overview

Fault Finding

  • Troubleshooting for Hydraulic System
  • Troubleshooting for Electrical System
  • Engine Fault Finding

Service Procedures

  • Hydraulic Component Service
  • Electrical Component Service
  • Engine Service

Repairs and Replacement

  • Structural Component Repairs
  • Replacement of Wear Parts
  • Welding and Fabrication Guidelines

Adjustments

  • Hydraulic System Adjustments
  • Boom and Fork Leveling
  • Alignment Procedures

Inspection

  • Periodic Structural Inspections
  • Functional Testing Procedures
  • Non-Destructive Testing (NDT) Methods

Special Tools

  • List of Required Special Tools
  • Special Tool Applications

Appendices

  • Optional Attachments
  • Accessory and Kit Installation

Index

  • Alphabetical Index

The JCB 540-170, 550-140, 540-140, 550-170, 535-125HiViz, 535-140HiViz telescopic handler repair manual is a valuable resource for mechanics, technicians, and owners. It provides detailed information on maintenance procedures, troubleshooting, and repair instructions, enabling users to effectively maintain and repair their equipment.

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