1999-2007 Yamaha XVZ13 Royal Star + Venture service manual

Table of Contents

General Information

1. General Information
   • Model Identification
   • Vehicle Specifications
   • Serial Number Location
   • General Safety Information

Technical Features

1. Technical Features
   • Engine Features
   • Chassis Features
   • Electrical Features

Frame/Body Panels/Exhaust System

1. Frame
   • Frame Inspection
   • Frame Repair
2. Body Panels
   • Removal and Installation
   • Inspection
3. Exhaust System
   • Removal and Installation
   • Inspection

Maintenance

1. Maintenance
   • Periodic Maintenance Schedule
   • Lubrication Points
   • Torque Specifications
   • Maintenance Procedures

Engine

1. Engine Removal/Installation
   • Engine Removal Procedure
   • Engine Installation Procedure
2. Cylinder Head/Valves
   • Cylinder Head Removal and Installation
   • Valve Clearance Adjustment
   • Valve Timing
3. Clutch/Gearshift Linkage
   • Clutch Removal and Installation
   • Clutch Inspection
   • Gearshift Linkage Adjustment
4. Alternator/Starter Clutch
   • Alternator Removal and Installation
   • Starter Clutch Inspection
5. Crankshaft/Transmission/Balancer
   • Crankshaft Removal and Installation
   • Transmission Disassembly and Assembly
   • Balancer Inspection

Fuel System

1. Fuel System (Fuel Injection)
   • Fuel Tank Removal and Installation
   • Fuel Pump Inspection
   • Fuel Injector Cleaning
   • Throttle Body Inspection

Cooling System

1. Cooling System
   • Radiator Removal and Installation
   • Water Pump Inspection
   • Thermostat Replacement

Front Wheel/Suspension/Steering

1. Front Wheel
   • Wheel Removal and Installation
   • Wheel Inspection
2. Front Suspension
   • Fork Removal and Installation
   • Fork Inspection
3. Steering
   • Handlebar Removal and Installation
   • Steering Head Adjustment

Rear Wheel/Suspension

1. Rear Wheel
   • Wheel Removal and Installation
   • Wheel Inspection
2. Rear Suspension
   • Shock Absorber Removal and Installation
   • Shock Absorber Inspection

Hydraulic Brake

1. Front Brake
   • Brake Pad Replacement
   • Brake Fluid Replacement
   • Brake Caliper Inspection
2. Rear Brake
   • Brake Pad Replacement
   • Brake Fluid Replacement
   • Brake Caliper Inspection

Electrical System

1. Electrical Components
   • Battery Inspection and Replacement
   • Charging System Inspection
   • Ignition System Inspection
2. Wiring Diagrams
   • Complete Motorcycle Wiring Diagram
   • Subsystems Wiring Diagrams

Lighting/Indicators/Switches

1. Lighting System
   • Headlight Bulb Replacement
   • Taillight Bulb Replacement
2. Indicators
   • Turn Signal Inspection
   • Indicator Bulb Replacement
3. Switches
   • Handlebar Switch Inspection
   • Main Switch Replacement

Audio System

1. Audio System
   • Radio Inspection
   • Speaker Replacement

Troubleshooting

1. Engine Troubleshooting
2. Electrical Troubleshooting
3. Chassis Troubleshooting

Appendix

1. Conversion Tables
   • Metric to Standard Conversion
   • Torque Specifications
2. Special Tools
   • List of Special Tools Required
3. Glossary of Terms
   • Definitions of Technical Terms