To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are included in this manual: XTZ 660 / Yamaha Motor Corporation, Ltd
1991 Yamaha XTZ 660 Tenere
1991 Yamaha XTZ 660 Super Tenere
Engine: 659 cc, 40.21 cu in, 5-valve, single-cylinder, 48.0 HP (35.0 kW) @ 6250 RPM, 9.2:1, 100.0 x 84.0 mm (3.9 x 3.3 inches), 5 valves per cylinder,
Overhead Cams (OHC), liquid cooled, 5-speed.
Top speed: 98.2 mph
Production year(s): 1991
Language: English (some of our manuals are multi-language)
"Get Your Yamaha XTZ 660 Repair Guide and Shop Manual for Expert Maintenance"
Unlock the comprehensive repair guide and shop manual for the 1991 Yamaha XTZ 660, providing you with expert guidance on maintaining and repairing your bike. This manual is a valuable resource for owners, enthusiasts, and mechanics alike, offering detailed instructions, technical specifications, and insider tips to keep your Yamaha XTZ 660 in optimal condition. Whether you're a DIY enthusiast or a professional mechanic, this repair guide and shop manual will empower you to tackle maintenance and repairs with confidence, ensuring the longevity and performance of your Yamaha XTZ 660.
Engine Specifications/Technical Data:
• The 1991 Yamaha XTZ 660 is powered by a [insert engine specification] engine.
• This bike features a [insert displacement] engine with [insert number of cylinders] cylinders for smooth power delivery.
• The engine utilizes [insert fuel system type] for efficient fuel combustion and performance.
• The XTZ 660 produces [insert horsepower] horsepower, offering ample power for both on-road and off-road adventures.
• It employs a [insert transmission type] transmission, providing seamless gear shifting.
• The bike's weight is approximately [insert weight], ensuring a nimble and agile riding experience.
• It has a fuel tank capacity of [insert fuel tank capacity], offering sufficient range for long rides.
• The XTZ 660 is equipped with [insert suspension type] suspension, providing optimal comfort and control.
• It features a [insert tire size] tire size, offering excellent traction on various terrains.
• The bike's braking system includes [insert brake type], delivering reliable and responsive stopping power.
• The XTZ 660 is known for its durable and reliable build quality, ready to handle challenging terrains and conditions.
• It is designed with a comfortable seating position and ergonomic controls, ensuring rider comfort during long rides.
• The Yamaha XTZ 660 is equipped with modern technology and features, making it a versatile and capable adventure bike.
Facts and Details:
- The Yamaha XTZ 660 is a versatile adventure bike designed to excel both on and off the road.
- It offers excellent maneuverability, allowing riders to navigate tight trails and conquer diverse terrains.
- The XTZ 660 is known for its reliable and durable engine, delivering consistent performance in various riding conditions.
- Owners appreciate the bike's comfortable riding position, making it suitable for long-distance journeys.
- This model is often praised for its suspension system, providing a smooth and controlled ride over rough surfaces.
- Popular modifications for the Yamaha XTZ 660 include upgrading the exhaust system for enhanced sound and performance.
- Additional accessories and aftermarket options for the XTZ 660 include panniers, windshields, crash bars, and LED lighting kits.
- Some owners consider the bike's weight as a slight disadvantage, particularly in challenging off-road situations.
- Regular maintenance is crucial for the Yamaha XTZ 660, including oil changes, filter replacements, and chain maintenance.
- Common issues that may arise with the XTZ 660 include electrical faults, carburetor problems, and worn-out suspension components.
- Repairs that may need to be carried out most frequently include carburetor cleaning or rebuilds, electrical system troubleshooting, and chain and sprocket replacements.
Maintenance Intervals and General Maintenance Tips for the 1991 Yamaha XTZ 660:
► Follow the manufacturer-recommended maintenance schedule outlined in the owner's manual for regular servicing and inspections.
► Perform regular oil and filter changes to ensure optimal engine lubrication and longevity.
► Check and adjust the valve clearances periodically to maintain proper engine performance.
► Inspect and clean the air filter regularly to prevent dirt and debris from entering the engine.
► Keep the chain properly lubricated and adjusted to minimize wear and ensure smooth power transfer.
► Check and adjust the tire pressure according to the manufacturer's specifications for safe and efficient riding.
► Inspect the brake pads and replace them if they are worn beyond the recommended limits to maintain proper braking performance.
► Keep all electrical connections clean and secure to prevent issues with the bike's electrical system.
Common Issues and Solutions for the 1991 Yamaha XTZ 660:
* Carburetor Issues: The XTZ 660's carburetors may develop clogs or become misadjusted, leading to poor engine performance. Regular cleaning and proper adjustment can help resolve these issues.
* Electrical Problems: Some owners have reported electrical faults, including issues with the bike's wiring, lighting, or ignition system. Thorough inspections and repairs by a qualified technician are recommended.
* Chain and Sprocket Wear: The chain and sprockets may wear over time, affecting power transmission and causing uneven wear. Regular cleaning, lubrication, and timely replacement of worn components are essential.
* Suspension Maintenance: The bike's suspension components, including forks and shock absorbers, may require periodic maintenance to ensure optimal performance and prevent leaks or failures. Regular inspections and servicing are recommended.
* Aging Rubber Components: Over time, rubber parts such as hoses, seals, and gaskets may degrade and cause leaks. Inspect and replace worn or damaged rubber components as needed to maintain proper functionality.
Popular Tuning Tips or Modifications:
■ Exhaust System Upgrade: Installing an aftermarket exhaust system can enhance performance and provide a deeper exhaust note.
■ Air Filter Upgrade: Upgrading to a high-flow air filter can improve air intake and increase overall engine performance.
■ Suspension Upgrades: Upgrading the suspension components, such as springs and dampers, can enhance the bike's handling and comfort.
■ LED Lighting Conversion: Swapping the stock bulbs with LED lights can improve visibility and give the bike a modern look.
■ Handlebar and Controls: Upgrading to aftermarket handlebars and controls can improve ergonomics and customize the riding position.
Available Accessories, Attachments, and Aftermarket Options:
+ Luggage Systems: Saddlebags, top cases, and tank bags are available to enhance the bike's carrying capacity for long-distance trips.
+ Windshields: Various windshield options are available to provide wind protection and improve rider comfort.
+ Crash Protection: Frame sliders, engine guards, and skid plates can help protect the bike in case of a fall or impact.
+ Ergonomic Upgrades: Upgraded seats, handlebar grips, and footpegs can improve rider comfort during long rides.
+ GPS and Navigation Systems: Aftermarket GPS and navigation units can be installed to provide route guidance and additional riding features.
Owner Reviews and Opinions:
☺ Strengths: Owners praise the bike's versatility, capable performance both on and off-road, and comfortable riding position.
☻ Weaknesses: Some owners have noted that the stock suspension can be slightly soft for aggressive off-road riding, and the bike's weight can be noticeable in challenging terrains.
Reliability: Many owners appreciate the XTZ 660's reliability and durability, citing its ability to handle various riding conditions.
Power Delivery: The bike's torquey engine and smooth power delivery are frequently mentioned as positive attributes.
Handling: Owners often commend the bike's agile handling and stability, making it suitable for both city riding and long-distance adventures.
Frequent Repairs and Commonly Replaced Parts for the 1991 Yamaha XTZ 660:
→ Carburetor cleaning or rebuilds.
→ Electrical system troubleshooting and repairs.
→ Chain and sprocket replacement.
→ Suspension maintenance and component replacements.
→ Rubber hose and seal replacements.
→ Brake pad replacements.
→ Routine oil and filter changes.
→ Valve clearance adjustments.
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