2008 Yamaha TT-R110, TT-R110EX Service Manual

Field service reference for the TT-R110, TT-R110EX 2008-2012. Documents engine and chassis maintenance, electrical systems, and troubleshooting. PN LIT-11616-21-48.

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Document Details

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Document Number / Seller:
26522 / Betty Peterson
File Size:
5.97 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jun 26, 2025

Models Covered & Key Technical Specifications

Yamaha TT-R110, TT-R110EX (LIT-11616-21-48) – 2008-2012

This manual provides a comprehensive overview of the TT-R110 and TT-R110EX models.

  • Maximum Play Limits: Limits for play are 0 mm (0 in) for both radial and axial swingarm play to ensure proper chassis stability.
  • Universal Electrical Specs: The system operates on a 12 V system with a DC-CDI ignition system for reliable performance.
  • Established Climate Specs: Designed for a standard compression pressure of 1300 kPa/500 r/min, ensuring operation across various conditions.
  • Measured Travel Rate: The front fork travel is 115.0 mm (4.53 in), providing optimal suspension for varied terrain.
  • Published Print Quality: N/A
  • System Spacing Data: N/A

Professional Workshop Service Manual & Technical Specifications

Yamaha TT-R110, TT-R110EX (LIT-11616-21-48) Manual: 2008-2012 Troubleshooting-Index

Maintenance-Category: 2008 // Assembly-Group: Motorcycle / Engine Logic // Maintenance-Category: Service Manual

Assessment-Parameter Rating Logic
Engine Specifications 2-1 Comprehensive engine data for optimal performance.
Chassis Specifications 2-9 Detailed chassis specifications for handling and stability.
Electrical Specifications 2-12 Electrical system details for system checks.
Troubleshooting 7-3 Guides for diagnosing and resolving common issues.
Periodic Maintenance 3-1 Recommended maintenance schedule for longevity.

Diagnostic procedures address the complete maintenance and repair of the Yamaha TT-R110 and TT-R110EX. This manual details various systems including the engine, chassis, and electrical components, offering in-depth information on disassembly, inspection, and assembly. It also outlines recommended procedures for general maintenance and lubrication to ensure optimal vehicle performance and extended service life.

The manual documents torque specifications for engine components to ensure proper thread engagement security.

FAQ

What are the **proper** clearance measurements for the TT-R110? keyboard_arrow_down

0.05–0.09 mm for intake valve clearance and 0.08–0.12 mm for exhaust valve clearance (cold) are the specified measurements.

Specify the **standard** torque specifications for the cylinder head. keyboard_arrow_down

22 Nm (2.2 m·kg, 16 ft·lb) is the standard torque specification for the cylinder head nuts.

What is the **necessary** safety precautions for the rear brake? keyboard_arrow_down

After adjusting the brake pedal position and free play, ensure there is no brake drag to maintain safe operation.

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Reviews (3)

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I was able to download the manual quickly, and the support team responded to my questions in no time. Highly recommend!
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Rated 5 out of 5 stars
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This manual covers everything you need to know about maintaining my TT-R110. The troubleshooting section has been especially helpful!