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2008-2012 Yamaha TT-R 110, TT-R 110EX repair manual Preview image 1
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2008-2012 Yamaha TT-R 110, TT-R 110EX repair manual

Includes the following models

The following models are included in this manual:

  • TT-R 110
  • TT-R 110E

File specifications

File size: 5.97 MB
File ending in: zip
Language: English

Printable: Yes
Estimated download time: 0.12 Minutes
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Description

Table of Contents

  • General Information
  • Specification
  • Periodic Inspection and Adjustment
  • Chassis
  • Engine
  • Cooling System
  • Fuel Injection System
  • Electrical System
  • Troubleshooting

Please note that the following table of contents is a partial overview and does not cover all the sections and topics included in the manual. It provides a glimpse of the manual's content.

The 2008-2012 Yamaha TT-R 110, TT-R 110EX repair manual is an essential tool for mechanics, technicians, and owners. It provides detailed instructions and procedures for maintenance, repair, and troubleshooting of the motorcycle, ensuring that it remains in optimal condition.

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  • 110.0 cc (6.71 cubic inches)

  • Single cylinder

  • Four-stroke

  • Compression: 9.3:1

  • Dimensions: 51.0 x 54.0 mm (2.0 x 2.1 inches)

  • Type: Single Overhead Cams (SOHC)

  • Cooling systen: air cooled

  • Ignition: CDI

Additional Information:

  • Instant delivery/download: Your download link will appear on the checkout page after your payment is complete.

Download Your Off-Road Motorcycle Service Manual and Master the 2008-2012 Yamaha TT-R 110, TT-R 110EX!

Engine Specs/Technical Specifications:

  • The Yamaha TT-R 110 and TT-R 110EX are powered by an air-cooled, four-stroke, single-cylinder engine.
  • The engine has a displacement of 110cc, providing smooth and manageable power for off-road riding.
  • It features a SOHC (Single Overhead Camshaft) configuration, contributing to its reliable performance.
  • Both models utilize a CDI (Capacitor Discharge Ignition) system for reliable spark and easy starting.
  • The Yamaha TT-R 110 and TT-R 110EX employ an electric start system, ensuring quick and convenient starting with just a push of a button (exclusive to the 110EX model).
  • The engine is equipped with a 4-speed manual transmission, allowing riders to shift through the gears effortlessly.
  • The motorcycles feature a centrifugal clutch system, enabling smooth power delivery and easy operation.
  • The TT-R 110 and TT-R 110EX utilize a reliable and efficient Mikuni VM16 carburetor for fuel delivery.
  • Both models have a telescopic front fork suspension, providing responsive and controlled handling on various terrains.
  • The rear suspension consists of a single shock absorber with adjustable preload, ensuring a comfortable ride.
  • The motorcycles feature drum brakes on both the front and rear wheels, delivering reliable stopping power.
  • They come with 14-inch front and 12-inch rear knobby tires, providing excellent traction off-road.
  • The seat height of the TT-R 110 and TT-R 110EX is approximately 26.4 inches, allowing for easy reach to the ground for riders of various heights.
  • The overall weight of the motorcycles is around 159 pounds, making them lightweight and easy to handle.
  • Fuel capacity is approximately 1 gallon, providing decent range for off-road adventures.
  • The bikes have a sturdy steel frame construction, ensuring durability and resilience in off-road conditions.
  • Both models feature a kickstand for easy parking and convenience during pit stops.
  • The TT-R 110 and TT-R 110EX are designed to meet strict emission standards, offering environmentally friendly performance.

Facts and Details:

  • The Yamaha TT-R 110 and TT-R 110EX are known for their reliability and ease of maintenance, making them popular choices for beginner riders and families.
  • They offer a low seat height, making it accessible for riders of all ages and experience levels.
  • The electric start feature on the TT-R 110EX makes it even more user-friendly, especially for young riders who may struggle with kick-starting.
  • The motorcycles have a smooth power delivery, allowing riders to develop their off-road skills without feeling overwhelmed.
  • Both models feature a quiet exhaust system, ensuring minimal noise disturbance while riding in off-road environments.
  • The bikes come with robust skid plates to protect the engine and chassis from rocks, debris, and other off-road hazards.
  • The TT-R 110 and TT-R 110EX have a user-friendly design with simple controls and intuitive ergonomics, allowing riders to focus on their adventure.
  • These motorcycles are highly regarded for their low-maintenance nature, requiring basic regular maintenance and oil changes.
  • They have a reputation for excellent fuel efficiency, allowing riders to spend more time exploring off-road trails.
  • The TT-R 110 and TT-R 110EX are known for their durability, capable of withstanding the rigors of off-road riding.

Maintenance Intervals and Tips: To keep your Yamaha TT-R 110 or TT-R 110EX in optimal condition, follow these maintenance intervals and general tips:

  • Oil and filter change: Replace the engine oil and filter every 1,000 miles or as recommended by the manufacturer.
  • Air filter maintenance: Clean or replace the air filter regularly to prevent dirt and debris from entering the engine.
  • Chain lubrication and adjustment: Regularly lubricate the drive chain and ensure proper tension for smooth power transmission.
  • Spark plug replacement: Replace the spark plug as recommended by the manufacturer or if signs of wear are present.
  • Valve clearance check: Check and adjust the valve clearance periodically to maintain optimal engine performance.
  • Brake system inspection: Inspect the brake pads, discs, and brake lines for wear and replace as needed.
  • Tire maintenance: Check the tire pressure and tread condition regularly, adjusting as necessary for optimal traction and safety.
  • Regular inspections: Thoroughly inspect the motorcycle for any signs of fluid leaks, loose fasteners, or abnormal wear.

Common Issues and Their Solutions: While the Yamaha TT-R 110 and TT-R 110EX are generally reliable, a few common issues may arise:

Starting issues: If experiencing difficulty starting the motorcycle, ensure the battery is adequately charged and the electrical connections are clean and secure. For kick-start models, check the kickstarter mechanism and ensure proper technique is used. Carburetor problems: If experiencing fuel-related issues, such as rough idling or poor throttle response, clean the carburetor and ensure proper fuel flow. Electrical issues: Check the electrical connections and wiring harness for any loose or damaged components. Address any faulty wiring or electrical malfunctions promptly.

Popular Tuning Tips or Modifications: For those looking to enhance the performance or customize their Yamaha TT-R 110 or TT-R 110EX, consider the following tuning tips or modifications:

Exhaust system upgrade: Install an aftermarket exhaust system for improved sound and potential power gains. Suspension upgrades: Consider upgrading the front fork and rear shock absorber for improved off-road performance and adjustability. Air filter upgrade: Replace the stock air filter with a high-flow aftermarket filter for improved airflow and potential power gains. Larger sprocket installation: Install a larger rear sprocket for increased low-end torque and better off-road performance. Graphics and decal kits: Personalize the look of your motorcycle with custom graphics and decal kits.

Available Accessories and Aftermarket Options: A variety of accessories and aftermarket options are available for the Yamaha TT-R 110 and TT-R 110EX, including:

Skid plates and frame guards for added protection during off-road riding. Handguards to protect the rider's hands from branches, rocks, and debris. Graphics kits to personalize the appearance of the motorcycle. Upgraded footpegs and foot controls for improved ergonomics and durability. Performance air filters and exhaust systems for increased power and improved sound.

Owner Reviews and Opinions: Owners of the Yamaha TT-R 110 and TT-R 110EX have praised the following strengths of these motorcycles:

Beginner-friendly and easy to ride, allowing new riders to gain confidence and develop off-road skills. Low maintenance requirements, making them ideal for riders who prefer to spend more time riding than wrenching. Electric start (TT-R 110EX) adds convenience, especially for younger riders or those new to motorcycles. Good build quality and durability, with many owners reporting years of trouble-free riding. Accessible seat height and lightweight construction, ensuring a comfortable and manageable riding experience.

Weaknesses mentioned by owners include:

Limited power for more experienced riders or those seeking higher performance. Drum brakes may feel less responsive compared to disc brakes. Suspension may feel soft for more aggressive off-road riding. Repairs That Need to Be Carried Out Most Frequently:

The following repairs may require attention more frequently on the Yamaha TT-R 110 and TT-R 110EX:

  • Regular maintenance tasks, including oil and filter changes, air filter cleaning/replacement, and chain maintenance.
  • Valve clearance adjustments as recommended by the manufacturer.
  • Carburetor cleaning or adjustments for optimal fuel delivery.
  • Brake system maintenance, such as brake pad replacement and fluid checks.
  • Electrical system checks and repairs, addressing any wiring issues or faulty electrical components.

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