1999-2004 Yamaha XT225-C / TTR225L / TTR225M Service Manual

Technical reference for XT225-C, TTR225L, and TTR225M models. Covers all procedures and specifications for maintenance and repair. PN LIT-11616-TT-25.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha XT225-C, TTR225L, TTR225M, XT225H, XT225HC
Sub-models / Variants: USA (Except California), USA (For California), Canada, TTR225LC, TTR225MC
Build Years: 1999–2004
Serial Numbers: JYA4BEE0NA000101, JYA4BEC0TA040101, JYA4BEN0*TA042101, 4BE-035101, 4BE-040101, 4BE-042101
Technical Data:

  • Engine displacement: 223.21 cm³
  • Engine type: Air-cooled 4-stroke, SOHC, single cylinder
  • Transmission type: Constant mesh 6-speed
  • Fuel system: Mikuni BST34 carburetor
  • Starting system: Electric
  • Front suspension: Telescopic fork, 225 mm travel
  • Rear suspension: Swingarm, monocross, 190 mm travel
  • Brake system: Single front disc, rear drum brake
  • Battery capacity: 12V 7Ah
Technical Specifications
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Document Number / Seller:
26523 / Elizabeth Lewis
File Size:
50.29 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 1, 2025

Yamaha Manual Features & Content Preview

1999–2004 Yamaha XT225 and TTR225 Service Manual

  • Covers 1999–2004 Yamaha XT225-C, TTR225L, and TTR225M, including California-specific variants and international configurations
  • Official Yamaha publication P/N LIT-11616-TT-25, dated October 1999
  • Contains 47 exploded-view diagrams, 8 wiring schematics, and 5 detailed engine torque specification tables
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This 1999 supplemental reference is the primary documentation for the TTR225 series and remains the authoritative source for engine, chassis, and electrical adjustments for these specific trail-oriented units

Technical Scope and Data

The 1999–2004 Yamaha XT225 and TTR225 service manual provides a structured overview of maintenance and overhaul procedures for the 4-stroke air-cooled engine. Chapters delineate specifications, inspection sequences, and electrical component layouts, focusing on the 223.21 cm³ SOHC power plant and diamond-type chassis frames.

Specifications and Reference Values

Detailed tables document critical engine clearances and frame dimensions for the 1999–2004 Yamaha XT225 series. Intake valve clearance is listed at 0.05–0.09 mm in the cylinder head maintenance table. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage values specified at 22 Nm for the flange bolts. The 1999–2004 Yamaha XT225 rear shock absorber gas pressure is documented at 1,500–1,961 kPa depending on the specific model variant. Access additional technical details through what an OEM service publication covers.

Reference only — always consult a certified technician before performing service on this equipment.

An official 100-page Yamaha OEM workshop manual covering the 1999–2004 Yamaha XT225 and TTR225, documenting engine, chassis, electrical, and carburetor specifications for the 4BE-series build.

Manual FAQ, Purchase & Download Details

Is the 1999 edition date or specific publication number noted on the foreword page of this service manual? keyboard_arrow_down

Foreword page confirms the document is a supplementary service manual published by the manufacturer in October 1999.

Can the manual show component breakdown details for the engine and chassis systems? keyboard_arrow_down

Document contains exploded views and parts illustrations for various systems, including the carburetor and wheel assemblies. These diagrams indicate the location of specific lubrication points and provide visual references for component groupings.

Does the document reference specific engine models such as the XT225 and TTR225 series? keyboard_arrow_down

Manual covers service data and technical information for the 1999 through 2004 production years for the specified motorcycle series.

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