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1984-2005 Club car golf cart repair manual

1984-2005 Club car golf cart repair manual

Includes the following models

Golf Cart / Club Car, LLC

  • DS Electric
  • DS Gasoline
  • Carryall I
  • Carryall II
  • Carryall II Plus
  • Carryall VI
  • Turf I
  • Turf II
  • Turf II Plus
  • Turf VI
  • Villager 4
  • Villager 6

Serial numbers:
A8406-536913 to H0503-757965

  • Production year(s): 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 , 1999, 2000, 2001, 2002, 2003, 2004, 2005

File specifications

File size: 238.67 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 4.89 Minutes
$17.99 Instant Download

Product Information

Table of Contents

1984-2005 Club Car Golf Cart Repair Manual

1. General Information

  • Vehicle Identification
  • Specifications
  • Service Precautions

2. Electrical System

  • Battery and Charging System
  • Ignition System
  • Wiring Diagrams

3. Drive Train

  • Transmission System Overview
  • Differential
  • Drive Shafts and Axles

4. Brakes

  • Brake System Overview
  • Brake Pad Replacement
  • Adjustments and Maintenance

5. Steering System

  • Steering Gear and Linkage
  • Adjustments and Repairs

6. Suspension

  • Front Suspension
  • Rear Suspension

7. Body and Interior

  • Body Panels and Repairs
  • Interior Features and Trim

8. Troubleshooting

  • Electrical Troubleshooting
  • Mechanical Troubleshooting

9. Maintenance

  • Scheduled Maintenance
  • Routine Checks and Procedures

10. Appendix

  • Glossary of Terms
  • Spare Parts Lists
  • Contact Information

This manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions for repairing and maintaining the 1984-2005 Club Car golf cart. It covers a wide range of topics including routine maintenance, engine and electrical system components, troubleshooting, and more.

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