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1978-1981 Yamaha XS1100 Fours repair, service and maintenance manual

Models covered in this manual:

Yamaha XS1100 Fours

  • 1978

    • XS1100E
    • XS1100E-0 (UK)
  • 1979

    • XS1100F
    • XS1100SF Special
  • 1980

    • XS1100G
    • XS1100SG Special
    • XS1100LG Midnight Special
  • 1981

    • XS1100H
    • XS1100SH Special
    • XS1100LH Midnight Special

File specifications

File size: 165.19 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 3.38 Minutes
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Product Information

Table of Contents

Quick Reference Data

Chapter One: General Information

  • Manual Organization
  • Service Tools
  • Torque Specifications
  • Maintenance Schedule
  • Parts Replacement
  • Technical Abbreviations
  • Troubleshooting Supplies
  • Serial Numbers

Chapter Two: Troubleshooting

  • General Troubleshooting
  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Suspension Troubleshooting
  • Brake Troubleshooting
  • Lubrication System Troubleshooting
  • Transmission Troubleshooting
  • Drive Troubleshooting
  • Steering Troubleshooting
  • Wheel Troubleshooting

Chapter Three: Periodic Maintenance, Lubrication, and Tune-up

  • Routine Checks
  • Lubrication Points
  • Maintenance Schedule
  • Tune-up Procedures
  • Recommended Lubricants
  • Storage

Chapter Four: Engine

  • Engine Removal
  • Engine Disassembly
  • Engine Inspection
  • Engine Reassembly
  • Oil Pump
  • Cylinder Head
  • Pistons and Rings
  • Camshaft and Timing Chain
  • Valve Adjustment
  • Clutch
  • Engine Installation
  • Break-in Procedure

Chapter Five: Clutch and Transmission

  • Clutch Operation
  • Clutch Adjustment
  • Transmission Operation
  • Transmission Overhaul
  • Gear Shifting Mechanism

Chapter Six: Fuel and Exhaust System

  • Fuel System Overview
  • Carburetor Service
  • Fuel Tank and Lines
  • Fuel Pump
  • Air Filter
  • Exhaust System

Chapter Seven: Electrical System

  • Electrical Components Overview
  • Battery
  • Charging System
  • Starting System
  • Ignition System
  • Lighting System
  • Instrument Cluster
  • Wiring Diagrams

Chapter Eight: Front Suspension and Steering

  • Front Forks
  • Fork Oil
  • Fork Springs
  • Steering Stem Bearings
  • Front Suspension Adjustment
  • Handlebar

Chapter Nine: Rear Suspension and Final Drive

  • Rear Shock Absorbers
  • Swingarm
  • Final Drive
  • Rear Suspension Adjustment

Chapter Ten: Brakes

  • Brake System Overview
  • Front Brakes
  • Rear Brakes
  • Brake Pads and Shoes
  • Brake Fluid Replacement
  • Brake Bleeding Procedure

Chapter Eleven: Frame and Repainting

  • Frame Inspection
  • Frame Alignment
  • Painting and Repainting

Supplement: 1980-1981 Service Information

Index

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