To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
This manual is applicable to the following models: 863 & Turbo 863 High Flow Loader / Bobcat Company
1996 Bobcat 863
1996 Turbo 863 High Flow
1997 Bobcat 863
1997 Turbo 863 High Flow
1998 Bobcat 863
1998 Turbo 863 High Flow
1999 Bobcat 863
1999 Turbo 863 High Flow
2000 Bobcat 863
2000 Turbo 863 High Flow
2001 Bobcat 863
2001 Turbo 863 High Flow
2002 Bobcat 863
2002 Turbo 863 High Flow
2003 Bobcat 863
2003 Turbo 863 High Flow
S/N 514440001 & Above
S/N 514540001 & Above
S/N 514640001 & Above
Engine specs (863): BF4M1011F, Deutz, 178.2cu in, 4 cylinders, 73hp.
Production years (depending on model): 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003.
Manual Language: English
Delivery: Download link will appear on the checkout page after your payment is complete.
"Unlock Your Download Now: Comprehensive Bobcat 863 & Turbo 863 High Flow Manual – Navigate Issues, Access Parts List, and Resolve Quickly!"
The Bobcat 863 and Turbo 863 High Flow, manufactured by Bobcat Company between 1996 and 2003, are esteemed compact skid-steer loaders, widely utilized in various sectors like construction, agriculture, and landscaping. Their rugged build and adaptability make them a vital asset for handling diverse tasks efficiently. Recognizing the significance of proper maintenance and trouble resolution, we present a meticulously detailed manual encompassing issues, parts lists, and assorted crucial information indispensable for owners and technicians involved with these notable models.
Engine Specifications/Technical Data:
• The 1996-2003 Bobcat 863 is powered by a Deutz BF4M1011F diesel engine.
• The engine is equipped with four cylinders, ensuring a balanced and stable operation.
• The loaders feature a displacement of 178 cubic inches (2.9 L).
• The engine operates with liquid cooling technology to maintain optimal temperature.
• The Turbo 863 High Flow model delivers enhanced high-flow hydraulics for superior performance.
• The loaders boast an impressive rated operating capacity of 1,900 lbs.
• The Bobcat 863 models have a tipping load of 3,800 lbs.
• The operational weight of the Bobcat 863 is around 7,045 lbs.
• These models have a standard pump flow of 20 gpm.
• The high flow models have a pump flow of 30 gpm, providing additional power for attachments.
• The fuel tank capacity of these loaders is 25 gallons.
• The loaders utilize standard 12 volts electrical system.
• The hydraulic system in the Bobcat 863 models holds 15.3 gallons of hydraulic fluid.
• These models feature an operational speed range of up to 6.6 mph in low range and 11.1 mph in high range.
• The loaders have a height to bucket hinge pin of 118.2 inches.
• The overall length of these models with a standard bucket is 133.7 inches.
• The width over tires is 72.1 inches.
• These loaders come with an adjustable seat and user-friendly controls.
• The oil change interval is every 250 hours.
• The loaders have easily accessible maintenance points for hassle-free servicing.
• They feature robust and durable tires, ensuring longevity and dependability.
• The Bobcat 863 models possess a strong lifting capability, aiding in efficient material handling.
• The hydraulic quick coupler feature allows for easy attachment changes.
• The compact design of these loaders is ideal for working in confined spaces.
• The efficient cooling system minimizes the risk of overheating during prolonged use.
• The Bobcat 863 models come with standard auxiliary hydraulics for increased versatility.
• The fuel efficiency of these models is commendable, reducing operational costs.
• The excellent ground clearance allows for smooth navigation over uneven terrains.
• The strong and reliable braking system ensures safety during operations.
• The sound level in the operator’s cab is reduced for comfortable operation.
• The loaders are equipped with a reliable anti-theft system.
• The advanced filtration system prolongs engine life by minimizing contaminants.
• They feature advanced diagnostic capabilities for easy troubleshooting.
• The loaders have an efficient and reliable lighting system for enhanced visibility.
• The Bobcat 863 and Turbo 863 High Flow are equipped with advanced safety features like seat belts and rollover protection structures (ROPS).
Facts and Details:
- The Bobcat 863 and its variants are renowned for their robustness and adaptability, suitable for various terrains and work environments.
- These models are ideal for tasks like digging, lifting, carrying, and loading due to their compact size and powerful performance.
- The Turbo 863 High Flow offers additional hydraulic power, allowing for the usage of high-flow attachments like brush cutters and trenchers.
- User-friendly controls and comfortable seating arrangements are highlighted features in these models.
- These loaders are equipped with advanced safety measures, ensuring operator safety during operations.
- The hydraulic quick coupler feature is a significant time-saver, enabling swift and seamless attachment changes.
- The compact design of the Bobcat 863 models makes them ideal for maneuvering in tight spaces.
- The models have a substantial fuel tank capacity, minimizing the frequency of refueling.
- Their advanced filtration system is instrumental in maintaining engine health and longevity.
- The anti-theft system integrated into these models provides added security and peace of mind for the owners.
- Efficient cooling systems in the Bobcat 863 models prevent overheating and enhance operational continuity.
- The sound level inside the operator’s cab is kept minimal, ensuring a more comfortable operating experience.
- These models exhibit commendable fuel efficiency, leading to reduced operational costs.
- The detailed diagnostic capabilities in these loaders simplify the troubleshooting process.
- The loaders' effective lighting system is essential for operations under low-light conditions.
Maintenance Intervals and Tips:
► Oil Change Interval: Every 250 hours.
► Hydraulic Fluid Change Interval: Every 500 hours or annually.
► Fuel Filter Replacement: Every 500 hours or as needed.
► Air Filter Inspection: Every 50 hours and replacement as needed.
► Regular Inspection: Regular inspection of tires, hydraulic lines, and connections is crucial.
* Regular Cleaning: Regularly clean the loader to remove dirt, debris, and accumulated materials to prevent damage and wear.
* Frequent Inspection: Regularly inspect hydraulic lines, connections, and fluid levels to detect leaks and maintain optimal hydraulic performance.
* Proper Lubrication: Ensure proper lubrication of moving parts to reduce friction and wear.
* Tire Maintenance: Maintain proper tire pressure and check for damages and wear regularly to ensure smooth operation.
* Timely Replacements: Replace worn-out parts, filters, and fluids in a timely manner to avoid sudden breakdowns and ensure longevity.
Common Issues and Solutions:
■ Overheating: Overheating can occur due to blocked radiators or low coolant levels. Regular inspection and cleaning of the radiator and maintaining proper coolant levels can resolve this issue.
■ Hydraulic Leaks: Hydraulic leaks can result in reduced power and performance. Regularly check the hydraulic lines and connections and replace any damaged components immediately.
■ Starting Issues: Starting issues may arise due to a weak battery or faulty starter motor. Regular inspection of the battery and replacement of the starter motor, if faulty, can resolve this issue.
■ Unstable Operation: Unstable operation may occur due to improper tire pressure. Maintaining proper tire pressure can ensure stable and smooth operation.
Tuning Tips or Modifications:
* Hydraulic System Upgrade: Upgrading the hydraulic system can enhance the loader’s performance and allow the use of more powerful attachments.
* Engine Tuning: Modifying the engine for enhanced performance can result in increased power and efficiency.
* Tire Upgrades: Installing more durable and terrain-specific tires can improve traction and stability.
* LED Lighting: Upgrading to LED lighting can enhance visibility and reduce energy consumption.
* Attachment Upgrades: Utilizing advanced attachments can increase the versatility and productivity of the loader.
Accessories and Attachments:
■ Buckets: General Purpose, Light Material, Industrial Grapple, Utility.
■ Pallet Forks
■ Brush Cutters
■ Snow Blades
■ Wheel Saws
■ Concrete Mixers
■ Snow Blowers
☺ Owners of the 1996-2003 Bobcat 863 and Turbo 863 High Flow typically appreciate the models for their robustness, adaptability, and compact design which are ideal for maneuvering in tight spaces. The user-friendly controls and comfortable seating arrangements are also highly commended. However, some owners have noted that these models can experience hydraulic leaks and overheating issues if not properly maintained. Overall, these models are viewed as reliable and efficient, suitable for various terrains and work environments.
The Bobcat 863 and Turbo 863 High Flow, produced between 1996 and 2003, are versatile and compact skid-steer loaders designed to meet the diverse needs of construction, agriculture, and landscaping sectors. Their substantial operating capacity, user-friendly controls, and compact design make them ideal for a variety of tasks and environments. While these models are generally reliable, proper maintenance is crucial to prevent common issues like hydraulic leaks and overheating. Owners and technicians can significantly benefit from our comprehensive manual, which provides detailed insights into maintenance intervals, parts lists, common issues, and their resolutions.
Frequently Carried Out Repairs:
→ Hydraulic line replacements
→ Tire replacements
→ Oil changes
→ Fuel filter replacements
→ Air filter replacements
→ Battery replacements
→ Coolant level adjustments
→ Radiator cleaning and replacements
→ Starter motor replacements
→ Attachment replacements
→ Lubrication of moving parts
→ Hydraulic fluid changes
→ Seal replacements
→ Belt replacements
→ Lighting system repairs
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