2003 Yamaha SXV60ERJ / SXV60J / VT60J Service Manual

This 2003 Yamaha SXV60ERJ, SXV60J, VT60J service manual covers detailed inspection, assembly, and disassembly for all models. Part Number: LIT-12618-02-30

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Document Details

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Document Number / Seller:
30661 / John Johnson
File Size:
12.92 MB
File Type:
PDF
Language:
English
Pages:
280
Printable:
Yes
Estimated Download Time:
0.26 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Snowmobile
Brand:
Yamaha
Reviewed and Approved:
Jan 1, 2026
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Models Covered & Key Technical Specifications

2003 Yamaha SXV60ERJ / SXV60J / VT60J Service Manual

Covers SXV60ERJ, SXV60J, VT60J systems including engine, power train, and electrical procedures. Part Number: LIT-12618-02-30 | Series Snowmobile Packet.

  • Engine Specifications: 1600 ± 100 r/min defines the standard engine idle speed Parameters.
  • Primary Sheave Clearance: 1.0 ~ 2.0 mm (0.04 ~ 0.08 in) is the acceptable secondary sheave free play Baseline.
  • Spark Plug Gap: 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) establishes the recommended spark plug gap Requirements.
  • Sheave Distance: 267 ~ 270 mm (10.52 ~ 10.62 in) is specified as the correct sheave distance Threshold.
  • Drive V-belt: The V-belt position measurement reaches –0.5 ~ 1.5 mm (–0.02 ~ 0.06 in) Parameters.
  • Brake Pad Thickness: A wear limit of 1.0 mm (0.04 in) indicates the maximum brake pad thickness Configuration.

Professional Workshop Service Manual & Technical Specifications

2003 Yamaha SXV60ERJ / SXV60J / VT60J Service Manual: Yamaha SXV60ERJ, SXV60J and VT60J Overhaul-Reference

Engine-Type: 2003 // Architecture-Focus: Power Train / Chassis Logic // Engine-Type: 2003 Yamaha Snowmobile.

Identifier Parameters Validation-Data
Engine Idle Speed 1600 ± 100 r/min Standard
Primary Sheave Clearance 1.0 ~ 2.0 mm Baseline
Spark Plug Gap 0.7 ~ 0.8 mm Requirements
Sheave Distance 267 ~ 270 mm Threshold
Drive V-belt Position –0.5 ~ 1.5 mm Parameters
Brake Pad Thickness 1.0 mm Configuration

Featuring a modular arrangement of sections covering engine, power train, chassis, and electrical systems. This manual meticulously documents maintenance guidelines for your Yamaha snowmobile. Maintenance guidelines are included for various components, ensuring proper upkeep and longevity. Furthermore, OEM guidelines are provided for specific procedures, aiming for factory-standard repairs. Transmission service information covers clutch engagement and shifting speeds, crucial for optimal performance. Diagnostic flowcharts and procedures are detailed for HVAC system maintenance, ensuring comfort and functionality. Torque specifications are documented for critical components to ensure proper assembly and prevent damage during repairs. This document details proper procedures for clutch adjustment, providing clear instructions for each step. This comprehensive guide will assist in maintaining your Yamaha snowmobile.

FAQ

Calculate the **precise** pressure specifications for the cooling system. keyboard_arrow_down

95 ~ 125 kPa (0.95 ~ 1.25 kg/cm², 14 ~ 18 psi) is the specified cap opening pressure range for the cooling system, detailed on page 6-2.

What values are needed for **proper** assembly sequence of the drive V-belt? keyboard_arrow_down

The V-belt position measurement should be between –0.5 ~ 1.5 mm (–0.02 ~ 0.06 in) to ensure correct clutch performance, as outlined on page 2-19.

Assess the **standard** service interval parameters for the drive chain. keyboard_arrow_down

The drive chain should be checked for wear and damage, with replacement if necessary, at initial 500 km (300 mi) and every 800 km (500 mi) thereafter, and seasonally or every 3,200 km (2,000 mi) for wear and damage checks, as per the table on page 2-2.

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Reviews (2)

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This manual has been invaluable for keeping my snowmobile in top shape. The support team was quick to respond to my queries, and the download was seamless. Definitely worth the investment!
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The Yamaha SXV60ERJ Service Manual is fantastic! The download process was smooth, and I received the link instantly. The diagrams and instructions are clear, making repairs a breeze. Highly recommend!