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1986-2006 Suzuki  LT80 ATV repair manual Preview image 1
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1986-2006 Suzuki LT80 ATV repair manual

Models covered in this manual:

  • 1986 Suzuki LT 80
  • 1987 Suzuki LT 80
  • 1988 Suzuki LT 80
  • 1989 Suzuki LT 80
  • 1990 Suzuki LT 80
  • 1991 Suzuki LT 80
  • 1992 Suzuki LT 80
  • 1993 Suzuki LT 80
  • 1994 Suzuki LT 80
  • 1995 Suzuki LT 80
  • 1996 Suzuki LT 80
  • 1997 Suzuki LT 80
  • 1998 Suzuki LT 80
  • 1999 Suzuki LT 80
  • 2000 Suzuki LT 80
  • 2001 Suzuki LT 80
  • 2002 Suzuki LT 80
  • 2003 Suzuki LT 80
  • 2004 Suzuki LT 80
  • 2005 Suzuki LT 80
  • 2006 Suzuki LT 80

File specifications

File size: 86.79 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.78 Minutes
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Product Information

Table of Contents

1. General Information

  • VIN and Serial Number Locations
  • Specifications
  • Fuel and Oil Recommendations
  • Break-In Procedure
  • Precautions and General Instructions
  • Special Materials
  • Special Features
    • Power Transmission
    • Forced Air-Cooling System

2. Periodic Maintenance and Tune-Up Procedure

  • Maintenance Schedule
  • Lubrication Points
  • Tune-Up Procedures
  • Inspection and Adjustment
  • Torque Specifications

3. Engine Servicing

  • Engine Removal and Installation
  • Cylinder Head and Valves
  • Cylinder and Piston
  • Crankshaft and Crankcase
  • Camshaft and Timing Chain
  • Lubrication System
  • Cooling System

4. Fuel and Lubrication System

  • Fuel Tank
  • Fuel Pump
  • Fuel Lines
  • Carburetor
  • Throttle Body
  • Fuel Injection System

5. Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System
  • Switches and Sensors

6. Chassis

  • Frame
  • Front Suspension
  • Rear Suspension
  • Steering System
  • Wheels and Tires
  • Swingarm
  • Forks

7. Servicing Information

  • Special Tools
  • Service Data
  • Troubleshooting
  • Technical Bulletins

Supplements 8. LT80J ('88 MODEL) 9. LT80K ('89 MODEL) 10. LT80L ('90 MODEL) 11. LT80M/N/P/R/S/T/V/W/X/Y/K1 (1991 TO 2001 models) 12. LT80K2/K3/K4/K5 (2002 TO 2005 models) 13. LT80K6 ('06 MODEL)


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