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2005-2009Honda TRX400EX, TRX400X Sporttrax service manual Preview image 1
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2005-2009Honda TRX400EX, TRX400X Sporttrax service manual

Models covered in this manual:

  • 2005 Honda TRX400EX Sportrax
  • 2006 Honda TRX400EX Sportrax
  • 2007 Honda TRX400EX Sportrax
  • 2008 Honda TRX400EX Sportrax
  • 2009 Honda TRX400X Sportrax
  • 2012 Honda TRX400X Sportrax
  • 2005 Honda TRX400EX
  • 2006 Honda TRX400EX
  • 2007 Honda TRX400EX
  • 2008 Honda TRX400EX
  • 2009 Honda TRX400EX

File specifications

File size: 37.68 MB
File type: PDF
Language: English
Pages:344

Printable: Yes
Estimated download time: 0.77 Minutes
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Product Information

Table of Contents

General Information

  1. General Information
    • Service Rules
    • Model Identification
    • General Specifications
    • Lubrication System Specifications
    • Fuel System Specifications
    • Cylinder Head/Valve Specifications
    • Cylinder/Piston Specifications
    • Clutch/Gearshift Linkage Specifications
    • Alternator/Starter Clutch Specifications
    • Crankcase/Transmission/Camshaft Specifications
    • Front Wheel/Suspension/Steering Specifications
    • Rear Wheel/Suspension Specifications
    • Hydraulic Disc Brake Specifications
    • Battery/Charging System Specifications
    • Ignition System Specifications
    • Electric Starter Specifications
    • Lights/Meters Specifications
    • Standard Torque Values
    • Engine & Frame Torque Values
    • Cable & Harness Routing
    • Emission Control Systems

Technical Feature

  1. Technical Feature
    • Technical Descriptions
    • New Features Overview

Frame/Body Panels/Exhaust System

  1. Frame/Body Panels/Exhaust System
    • Frame Maintenance
    • Body Panels Removal and Installation
    • Exhaust System Service

Maintenance

  1. Maintenance
    • Periodic Maintenance Schedule
    • Lubrication Points
    • Inspection Checklists

Lubrication System

  1. Lubrication System
    • Oil Pump and Filter
    • Oil Change Procedure
    • Lubrication System Components

Fuel System

  1. Fuel System
    • Fuel Tank and Lines
    • Carburetor Adjustment and Tuning
    • Fuel Pump Inspection
    • Throttle Cable Adjustment

Engine Removal/Installation

  1. Engine Removal/Installation
    • Engine Removal Procedure
    • Engine Installation Procedure

Cylinder Head/Valve

  1. Cylinder Head/Valve
    • Valve Clearance Adjustment
    • Cylinder Head Service
    • Valve Inspection and Replacement

Cylinder/Piston

  1. Cylinder/Piston
    • Piston and Cylinder Inspection
    • Piston Ring Replacement
    • Cylinder Honing

Clutch/Gearshift Linkage

  1. Clutch/Gearshift Linkage
    • Clutch Adjustment
    • Gearshift Linkage Inspection

Alternator/Starter Clutch

  1. Alternator/Starter Clutch
    • Alternator Inspection
    • Starter Clutch Replacement

Crankcase/Transmission/Camshaft

  1. Crankcase/Transmission/Camshaft
    • Crankcase Assembly
    • Transmission Service
    • Camshaft Timing

Front Wheel/Suspension/Steering

  1. Front Wheel/Suspension/Steering
    • Front Wheel Removal
    • Front Suspension Service
    • Steering Head Bearings

Rear Wheel/Suspension

  1. Rear Wheel/Suspension
    • Rear Wheel Removal
    • Rear Suspension Service
    • Swingarm Inspection

Hydraulic Disc Brake

  1. Hydraulic Disc Brake
    • Brake Fluid Replacement
    • Brake Pad Replacement
    • Brake Disc Inspection

Battery/Charging System

  1. Battery/Charging System
    • Battery Maintenance
    • Charging System Testing

Ignition System

  1. Ignition System
    • Ignition Coil Testing
    • Spark Plug Replacement
    • Ignition Timing

Electric Starter

  1. Electric Starter
    • Starter Motor Testing
    • Starter Relay Inspection

Lights/Meters/Switches

  1. Lights/Meters/Switches
    • Headlight and Taillight Replacement
    • Meter and Indicator Service
    • Switch Inspection

Wiring Diagram

  1. Wiring Diagram
    • Electrical Schematic
    • Circuit Descriptions

Troubleshooting

  1. Troubleshooting
    • Engine Problems
    • Electrical Issues
    • Drive Train Problems

Index

  1. Index
    • Comprehensive Index for Quick Reference

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