Yamaha Virago XV500 XV500K 1983–1984 Service & Repair Manual (P/N LIT-11616-03-51

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Yamaha Models Covered & Key Technical Specifications

Models: Yamaha Virago XV500, Yamaha Virago XV500K

Model Years: 1983–1984

Serial Numbers: XV500K 22U-000101, Frame JYA22U00*DA000101

Technical Data:

  • Engine type: V-twin, 4-stroke

  • Idle speed: 1,200 r/min

  • Compression pressure (sea level): 1,079 kPa (11 kg/cm², 156 psi)

  • Valve clearance (cold) intake: 0.10 mm (0.004 in)

  • Valve clearance (cold) exhaust: 0.15 mm (0.006 in)

  • Engine oil capacity (no filter change): 2.4 L (2.1 Imp pt, 2.5 US qt)

  • Engine oil capacity (with filter change): 2.5 L (2.2 Imp pt, 2.6 US qt)

  • Front fork oil capacity (per fork): 296 cm³ (10.4 Imp oz, 10.0 US oz)

  • Final gear oil capacity: 0.19 L (0.17 Imp qt, 0.20 US qt)

  • Spark plug: NGK BP7ES, NIPPONDENSO W22EP-U

  • Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)

Technical Specifications
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Document Number / Seller:
23445 / Nancy Wilson
File Size:
91.33 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jun 4, 2026

Yamaha Manual Features & Content Preview

  • Covers the 1983–1984 Yamaha Virago XV500 and XV500K (22U model series)
  • Official 100-page Yamaha OEM publication (P/N LIT-11616-03-51, 1986 fourth printing)
  • Contains 47 exploded-view diagrams and 32 torque-specification tables for rapid shop reference
  • Includes extensive system-specific data for the V-twin engine, chassis, and electrical components

Engine and Chassis Walkthrough

This factory reference eliminates guesswork for vintage V-twin rebuilds. It details exact clearances and internal overhaul data for the engine architecture, including cylinder heads, cam timing, and crankcase integration. When tackling the chassis, you get straight to the numbers that matter for daily bench work: suspension adjustments, final drive lubrication, wheel bearing clearances, and brake system specs. Because motorcycle maintenance involves critical systems and pressurized fluids, always verify you are using the correct protective gear and supporting the bike on a secure stand before starting tear-downs.

Specification Highlights

Technical data is laid out clearly to speed up your workflow. Engine performance settings include a 1,200 r/min idle speed and a 1,079 kPa standard compression pressure. Fluid capacities are strictly documented. You will need 2.5 liters for engine oil changes and exactly 296 cm³ for the front forks. The manual catalogs critical torque values to prevent stripped threads, highlighting 43 Nm for the engine drain plug and 55 Nm for engine-mounting bolts. Intake valve clearance is defined at 0.10 mm.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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