2002-2005 Yamaha YZ125(R)/LC Service Manual (565 P.)

Complete owner's service manual for YZ125R and YZ125LC models covering engine, transmission, chassis, electrical systems, and tuning procedures. Full diagnostic and repair specifications included.

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Document Details

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Document Number / Seller:
23510 / Stephanie Parker
File Size:
11.56 MB
File Type:
PDF
Language:
English, German, ESPANOL, ITALIAN, FRENCH,
Pages:
565
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 2, 2025

Models Covered & Key Technical Specifications

Yamaha YZ125(R)/LC — 2002–2005

Analytical Technical Vault | YZ125 Series Unit

  • Verified Clamp Forces: Engine displacement measured at 124 cm³
  • Key Tank Capacity: Fuel tank capacity rated at 8.0 liters
  • Prescribed Adjustment Range: Compression ratio range of 8.7–11.0:1
  • Nominal Generation Capacity: Front wheel travel distance of 300 mm
  • Design Velocity Specs: Rear wheel travel distance of 315 mm
  • Designated Tightening Data: Coolant capacity specification of 0.95 liters

Professional Workshop Service Manual & Technical Specifications

Functional Shop Assembly Parts-Reference

Operational-Framework | Engineering-Base | Application-Range

Integrated-Framework Rating Calibration-Standards
Engine Systems Documentation Comprehensive YZ125 Specifications
Transmission Procedures Detailed Multi-Model Coverage
Chassis Components Complete 2002-2005 Range
Electrical Schematics Full System Architecture
Tuning Parameters Extensive Performance Data

Table of Contents Summary

This 576-page service manual documents the complete operational framework for Yamaha YZ125 motorcycles (2002-2005 models). The document includes comprehensive coverage of engine systems with detailed specifications, transmission procedures with step-by-step documentation, chassis component assembly information, complete electrical schematics and system architecture, and tuning parameters with performance calibration data. Available in multiple languages to serve diverse technical audiences.

Document Contents Overview

The manual provides extensive documentation of engine architecture, covering displacement specifications, fuel system components, ignition system design, and cooling system layout. Transmission sections document gear ratios, shift mechanism assembly, and drivetrain component specifications. Chassis documentation includes suspension geometry, brake system components, frame specifications, and wheel assembly details. The electrical section contains wiring diagrams, connector specifications, lighting system documentation, and control system schematics.

Maintenance and Service Documentation

The service manual documents maintenance intervals and service procedures for routine upkeep. Specifications sections include measurement standards and adjustment parameters. The document references torque specifications for fastener assembly applications throughout the manual.

Technical Specifications Reference

This manual serves as a comprehensive technical reference for the Yamaha YZ125 line, documenting component relationships, system interactions, and assembly specifications across the 2002-2005 model range. The multilingual format supports international technical documentation needs for service professionals and technical enthusiasts working with this motorcycle platform.

FAQ

What are the **proper** fuel mixing ratios for this motorcycle? keyboard_arrow_down

30:1 mixing ratio using Yamalube 2-R is the standard specification for the YZ125 two-stroke engine to ensure optimal lubrication and engine protection during operation.

What **torque** value should be used when installing the spark plug? keyboard_arrow_down

20 Nm is the correct torque specification for spark plug installation on the YZ125, ensuring proper sealing and electrical contact without over-tightening the threads.

What are the **specifications** for clutch lever free play adjustment? keyboard_arrow_down

8~13 mm of free play is the required adjustment range for the clutch lever, measured at the lever tip to ensure proper clutch engagement and smooth operation.

What **capacity** of transmission oil is needed for periodic service? keyboard_arrow_down

0.65 L is the periodic service oil capacity for the transmission system, distinct from the total transmission oil capacity of 0.70 L for complete oil changes.

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Reviews (3)

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This manual is a lifesaver! The instructions are clear and the illustrations are very helpful. I had a smooth download process, and the support team responded quickly to my questions. Highly recommend!
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The Yamaha YZ125 service manual is comprehensive and easy to navigate. I appreciated the quick email with the download link. The support team was professional and very responsive. A must-have for any rider!
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I love this manual! It covers everything I need to know about my YZ125. The download was simple and the customer support was incredibly helpful. Would definitely recommend this to other riders!