2007-2008 Kawasaki Jet Ski Ultra 250X, JT1500, JT1500B service manual

Table of Contents

General Information

• Model Identification
• General Specifications
• Cable, Wire, and Hose Routing

Periodic Maintenance

• Maintenance Schedule
• Lubrication Points
• Torque Specifications
• Maintenance Procedures

Fuel System (DFI)

• Fuel System Components
• Fuel System Inspection
• Fuel Pump and Injectors
• Throttle Body
• Fuel Pressure Regulator
• Fuel Tank

Engine Lubrication System

• Lubrication System Components
• Engine Oil and Filter
• Oil Pump
• Oil Pressure Check

Exhaust System

• Exhaust System Components
• Exhaust Pipe Removal/Installation
• Muffler and Water Lock

Engine Top End

• Cylinder Head Removal/Installation
• Valve Clearance Adjustment
• Camshaft and Timing Chain
• Cylinder and Piston Inspection

Engine Removal/Installation

• Engine Mounting
• Engine Removal Procedure
• Engine Installation Procedure

Engine Bottom End

• Crankcase Disassembly/Assembly
• Crankshaft and Bearings
• Connecting Rods

Cooling and Bilge Systems

• Cooling System Components
• Cooling System Inspection
• Bilge System Components
• Bilge System Inspection

Drive System

• Jet Pump Removal/Installation
• Drive Shaft
• Couplings

Pump and Impeller

• Impeller Removal/Installation
• Impeller Inspection
• Pump Housing

Steering

• Steering System Components
• Steering Cable Adjustment
• Handlebar Removal/Installation

Hull/Engine Hood

• Hull Inspection
• Engine Hood Removal/Installation
• Seat Removal/Installation

Electrical System

• Electrical System Components
• Battery
• Ignition System
• Charging System
• Electric Starter
• Wiring Diagrams

Storage

• Storage Procedures
• Winterization

Appendix

• Troubleshooting
• Special Tools
• Service Data
• Specifications

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