1986 Yamaha IT200S Owner's Manual and Service
Reference for the Yamaha IT200S (1986). This manual covers engine maintenance, chassis repairs, and electrical systems. Document P/N LIT-11626-05-15.
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Models Covered & Key Technical Specifications
Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual Reference Registry | Repository
- Documented Bolt Torques: 80 Nm is calibrated to tighten clutch components Requirements.
- Specific Volume Data: For optimal operation, 1.4 L supports the fuel tank capacity Benchmarks.
- Essential Clearance Data: 0.05 mm -- defines the maximum cylinder head warp Limit.
- Core Output Rating: The air filter requires Foam-air-filter oil Configuration.
- Principal Processing Speed: Maximum throughput reaches 25 ppm Parameters.
- Rated Coupling Torques: 20 Nm is designed for the cylinder head bolts Range.
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Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual
Performance-Values: IT200S // Unit-Designations: Motorcycle / Engine Logic // Performance-Values: Technical-details.
| Specification | Baseline | Calibration-Data |
|---|---|---|
| Model Code Number | 1TY | - |
| Engine Starting Number | 43G-015101 | - |
| Fuel Capacity/Reserve | 11.0 L (2.42 Imp gal, 2.91 US gal) | 1.4 L (0.33 Imp gal, 0.37 US gal) |
| Cylinder Bore | 66.00 mm (2.598 in) | 66.10 mm (2.602 in) |
| Piston Clearance | 0.050–0.055 mm (0.0020–0.0022 in) | < 0.1 mm (0.004 in) |
| Clutch Friction Plate Thickness/Quantity | 3.0 mm (0.12 in) x 6 | < 2.7 mm (0.11 in) x 5 |
| Front Wheel Travel | 270 mm (10.6 in) | - |
| Rear Wheel Travel | 270 mm (10.6 in) | - |
Featuring a modular arrangement of systems, this manual meticulously documents the IT200S motorcycle. It details engine and chassis maintenance procedures, alongside electrical system diagnostics. Proper maintenance ensures the longevity and performance of your motorcycle.
Drivetrain specifications are addressed in
This manual details drivetrain component specifications, including gearbox operation and gear ratios. It guides users through maintenance and repair of these critical systems.
Reassembly procedures are specified for
Detailed procedures for reassembling key engine and chassis components are provided. This ensures correct installation and optimal performance after repairs.
Service intervals are documented for
The manual outlines recommended service intervals for regular maintenance tasks. Following these guidelines is crucial for the motorcycle's reliability and longevity.
Component locations are identified for
Clear diagrams and illustrations identify the location of various components, assisting in diagnosis and repair.
Service procedures are documented for
Comprehensive service procedures for all major systems are included, ranging from basic checks to in-depth repairs. This documentation helps in maintaining the motorcycle in top condition.
This manual documents torque specifications for engine mounting bolts to ensure proper cyclic stress resistance.
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