1986 Yamaha IT200S Owner's Manual and Service

Reference for the Yamaha IT200S (1986). This manual covers engine maintenance, chassis repairs, and electrical systems. Document P/N LIT-11626-05-15.

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Document Details

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Document Number / Seller:
26514 / Joseph Diaz
File Size:
16.45 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Aug 5, 2025

Models Covered & Key Technical Specifications

Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual

Reference Registry | Repository

  • Documented Bolt Torques: 80 Nm is calibrated to tighten clutch components Requirements.
  • Specific Volume Data: For optimal operation, 1.4 L supports the fuel tank capacity Benchmarks.
  • Essential Clearance Data: 0.05 mm -- defines the maximum cylinder head warp Limit.
  • Core Output Rating: The air filter requires Foam-air-filter oil Configuration.
  • Principal Processing Speed: Maximum throughput reaches 25 ppm Parameters.
  • Rated Coupling Torques: 20 Nm is designed for the cylinder head bolts Range.

Professional Workshop Service Manual & Technical Specifications

Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual

Performance-Values: IT200S // Unit-Designations: Motorcycle / Engine Logic // Performance-Values: Technical-details.

Specification Baseline Calibration-Data
Model Code Number 1TY -
Engine Starting Number 43G-015101 -
Fuel Capacity/Reserve 11.0 L (2.42 Imp gal, 2.91 US gal) 1.4 L (0.33 Imp gal, 0.37 US gal)
Cylinder Bore 66.00 mm (2.598 in) 66.10 mm (2.602 in)
Piston Clearance 0.050–0.055 mm (0.0020–0.0022 in) < 0.1 mm (0.004 in)
Clutch Friction Plate Thickness/Quantity 3.0 mm (0.12 in) x 6 < 2.7 mm (0.11 in) x 5
Front Wheel Travel 270 mm (10.6 in) -
Rear Wheel Travel 270 mm (10.6 in) -

Featuring a modular arrangement of systems, this manual meticulously documents the IT200S motorcycle. It details engine and chassis maintenance procedures, alongside electrical system diagnostics. Proper maintenance ensures the longevity and performance of your motorcycle.

Drivetrain specifications are addressed in

This manual details drivetrain component specifications, including gearbox operation and gear ratios. It guides users through maintenance and repair of these critical systems.

Reassembly procedures are specified for

Detailed procedures for reassembling key engine and chassis components are provided. This ensures correct installation and optimal performance after repairs.

Service intervals are documented for

The manual outlines recommended service intervals for regular maintenance tasks. Following these guidelines is crucial for the motorcycle's reliability and longevity.

Component locations are identified for

Clear diagrams and illustrations identify the location of various components, assisting in diagnosis and repair.

Service procedures are documented for

Comprehensive service procedures for all major systems are included, ranging from basic checks to in-depth repairs. This documentation helps in maintaining the motorcycle in top condition.

This manual documents torque specifications for engine mounting bolts to ensure proper cyclic stress resistance.

FAQ

Identify the **correct** service interval parameters keyboard_arrow_down

Every race is the specified service interval for inspecting the spark plug and checking the air filter for optimal performance.

What procedures **documented** system architecture keyboard_arrow_down

The manual documents procedures for inspecting and adjusting the clutch, detailing steps for checking friction plate thickness and ensuring proper clutch operation.

Determine the **precise** tool requirements keyboard_arrow_down

A Dial Gauge and Stand Set (P/N. YU-01256, YU-03097) is required for accurate ignition timing adjustments, as detailed on page 85 and beyond.

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Reviews (3)

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I found this service manual to be very comprehensive. It covers everything from regular maintenance to engine repairs. The email support was prompt and very professional. Highly recommend!
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This manual is a must-have for anyone with a 1986 Yamaha IT200. The detailed sections on maintenance and repair are incredibly helpful. Plus, the download process was smooth and hassle-free!
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Rated 5 out of 5 stars