1986 Yamaha IT200S Owner's Manual and Service

Reference for the Yamaha IT200S (1986). This manual covers engine maintenance, chassis repairs, and electrical systems. Document P/N LIT-11626-05-15.

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Document Details

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Document Number / Seller:
26514 / Joseph Diaz
File Size:
16.45 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Aug 5, 2025

Models Covered & Key Technical Specifications

Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual Reference Registry | Repository

  • Documented Bolt Torques: 80 Nm is calibrated to tighten clutch components Requirements.
  • Specific Volume Data: For optimal operation, 1.4 L supports the fuel tank capacity Benchmarks.
  • Essential Clearance Data: 0.05 mm -- defines the maximum cylinder head warp Limit.
  • Core Output Rating: The air filter requires Foam-air-filter oil Configuration.
  • Principal Processing Speed: Maximum throughput reaches 25 ppm Parameters.
  • Rated Coupling Torques: 20 Nm is designed for the cylinder head bolts Range.

Manual Description & Preview

Specialized Procedure Shop Manual: Motorcycle Yamaha IT200S manual (1986) Powertrain-Manual

Performance-Values: IT200S // Unit-Designations: Motorcycle / Engine Logic // Performance-Values: Technical-details.

Specification Baseline Calibration-Data
Model Code Number 1TY -
Engine Starting Number 43G-015101 -
Fuel Capacity/Reserve 11.0 L (2.42 Imp gal, 2.91 US gal) 1.4 L (0.33 Imp gal, 0.37 US gal)
Cylinder Bore 66.00 mm (2.598 in) 66.10 mm (2.602 in)
Piston Clearance 0.050–0.055 mm (0.0020–0.0022 in) < 0.1 mm (0.004 in)
Clutch Friction Plate Thickness/Quantity 3.0 mm (0.12 in) x 6 < 2.7 mm (0.11 in) x 5
Front Wheel Travel 270 mm (10.6 in) -
Rear Wheel Travel 270 mm (10.6 in) -

Featuring a modular arrangement of systems, this manual meticulously documents the IT200S motorcycle. It details engine and chassis maintenance procedures, alongside electrical system diagnostics. Proper maintenance ensures the longevity and performance of your motorcycle.

Drivetrain specifications are addressed in

This manual details drivetrain component specifications, including gearbox operation and gear ratios. It guides users through maintenance and repair of these critical systems.

Reassembly procedures are specified for

Detailed procedures for reassembling key engine and chassis components are provided. This ensures correct installation and optimal performance after repairs.

Service intervals are documented for

The manual outlines recommended service intervals for regular maintenance tasks. Following these guidelines is crucial for the motorcycle's reliability and longevity.

Component locations are identified for

Clear diagrams and illustrations identify the location of various components, assisting in diagnosis and repair.

Service procedures are documented for

Comprehensive service procedures for all major systems are included, ranging from basic checks to in-depth repairs. This documentation helps in maintaining the motorcycle in top condition.

This manual documents torque specifications for engine mounting bolts to ensure proper cyclic stress resistance.

FAQ

Which chapters contain exploded diagrams for disassembly and assembly reference? keyboard_arrow_down

Each major system chapter throughout the manual provides exploded diagrams before the corresponding sections to assist with component identification.

Are there specification tables listed that cover tightening torques for engine or chassis components? keyboard_arrow_down

Manual includes various specification tables that reference bolt torque ranges and other critical assembly values. These tables provide a central reference point for technical data associated with machine components.

Is the maintenance interval schedule presented in a way that differentiates between after break-in and periodic racing use? keyboard_arrow_down

Document contains a dedicated Maintenance Intervals table that outlines service categories based on operating conditions. It lists requirements for different stages, such as after break-in or every racing interval. Users can consult these tables for a guide on lubrication and component inspection.

What system areas are covered within the primary chapters of the provided service manual? keyboard_arrow_down

Manual covers major systems including general information, regular maintenance and adjustments, engine maintenance, chassis maintenance, electrical systems, and appendices.

Does the document provide technical references for the electrical system or switchgear components? keyboard_arrow_down

Electrical chapter includes information regarding ignition, lighting switchgear, and other related system components. Wiring and electrical reference categories are indexed to assist in navigating the electrical section of the manual.

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