Product Information
Table of Contents
Chapter One: General Information
- Manual organization
- Service hints
- Model identification
- Serial numbers
- Specifications
- Torque specs
- Special tools
- Parts replacement
- Battery
- Fuel and lubrication
- Troubleshooting tools
- Maintenance schedule
- Safety
- Mechanic's tips
Chapter Two: Troubleshooting
- Organizing repairs
- Systematic troubleshooting
- Engine noise
- Engine starting
- Engine performance
- Electrical system
- Ignition system
- Frame alignment and steering
- Brake problems
Chapter Three: Lubrication, Maintenance and Tune-Up
- Service check list
- Oil changes
- Air filter
- Fuel system checks
- Throttle cable adjustment
- Carburetor synchronization
- Spark plug replacement
- Points and timing
- Valve clearance adjustment
- Brake inspection
- Tire and wheel inspection
- Drive chain adjustment
- Suspension adjustment
- Lubrication points
- Maintenance schedule
Chapter Four: Engine
- Engine principles
- Valve system
- Cylinder head
- Cylinder block
- Pistons and rings
- Crankshaft and bearings
- Camshaft and drive
- Timing chain and sprockets
- Oil pump and lubrication
- Engine removal and installation
- Engine disassembly
- Engine reassembly
- Specifications
Chapter Five: Clutch and Transmission
- Clutch
- Primary drive
- Transmission gears and shafts
- Gearshift mechanism
- Shift linkage
- Clutch removal, inspection, and installation
- Transmission removal, inspection, and installation
- Gearshift linkage adjustment
- Troubleshooting
Chapter Six: Fuel and Exhaust Systems and Emission Controls
- Carburetor
- Fuel tank
- Fuel pump
- Fuel lines
- Air filter
- Emission controls
- Exhaust system
- Carburetor removal, inspection, and installation
- Fuel tank removal and installation
- Emission control system troubleshooting
- Exhaust system removal and installation
Chapter Seven: Electrical System
- Wiring diagrams
- Battery
- Charging system
- Ignition system
- Electric starter
- Lighting system
- Horn
- Turn signals
- Troubleshooting
Chapter Eight: Liquid Cooling System
- Coolant recovery tank
- Water pump
- Thermostat
- Radiator
- Cooling hoses
- System checks
- Troubleshooting
- System service
Chapter Nine: Front Suspension and Steering
- Front fork
- Steering head
- Handlebars
- Front wheel
- Front brake
- Front suspension adjustment
- Steering head adjustment
- Troubleshooting
Chapter Ten: Rear Suspension
- Shock absorbers
- Swing arm
- Drive chain and sprockets
- Rear wheel
- Rear brake
- Rear suspension adjustment
- Swing arm adjustment
- Troubleshooting
Chapter Eleven: Brakes
- Front brake
- Rear brake
- Hydraulic system
- Brake pads and shoes
- Master cylinders
- Brake lines
- Brake fluid
- Troubleshooting
Chapter Twelve: Frame and Body
- Frame
- Seat
- Side covers
- Foot pegs
- Fender
- Fuel tank
- Side stand
- Center stand
- Frame alignment
- Body parts removal and installation
Supplement: 1986 Service Information
Index
Wiring Diagrams
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