2005-2011 Honda TRX500 FE/FM/FPE/FPM Service Manual
Diagnostic procedures and component service for Honda TRX500 FE/FM/FPE/FPM. Covers troubleshooting and system diagnostics.
Honda Models Covered & Key Technical Specifications
Models: Honda TRX500TM, Honda TRX500FM, Honda TRX500FE, Honda TRX500FPM, Honda TRX500FPE
Sub-models / Variants: 2WD, 4WD, Electric Shift Program (ESP), Electric Power Steering (EPS), Left foot operated gearshift
Trade Names: FourTrax Foreman
Model Years: 2005–2011
Technical Data:
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Engine displacement: 475.3 cc (28.99 cu-in)
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Engine configuration: Single cylinder, longitudinally installed, OHV, 4-stroke
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Bore and stroke: 92.0 × 71.5 mm (3.62 × 2.81 in)
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Compression ratio: 8.3:1
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Transmission: Constant mesh, 5-speeds with reverse
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Cooling system: Air cooled (with cooling fan and oil cooler)
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Lubrication system: Forced pressure and wet sump
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Idle speed: 1,400 ± 100 rpm (min⁻¹)
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Battery capacity: 12 V-12 Ah
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Starting system: Electric starter motor and emergency recoil starter
Honda Manual Features & Content Preview
2005–2011 Honda TRX500 Factory Service Manual
Whether you are running a busy powersports shop or maintaining your own ATV, having fast access to accurate specifications is critical to getting the job done right. This comprehensive 550-page factory reference gives you the exact technical data needed for the TRX500 platform, available immediately as an instant download so you can get straight to work.
- Covers 2005–2011 Honda TRX500 FourTrax Foreman models, including TM, FM, FE, FPM, and FPE variants with manual/electric shift and power steering configurations.
- Official Honda publication P/N 61500-HN0-A50.
- Features 32 pages of cable and harness routing diagrams, comprehensive torque value tables, and detailed component location illustrations.
- Delivered as a direct, instant download the moment payment clears.
- Fully searchable PDF format lets you locate exact part numbers and specifications in seconds.
- Optimized layout for clean printing on standard letter and A4 paper.
Documented Systems and Maintenance Data
This factory manual delivers an exhaustive technical overview of the Honda TRX500 architecture. You get precise data for everything from basic chassis setup to complex electronic system diagnostics. Need engine specifications? The document outlines valve clearance reference values, cylinder compression testing parameters, and oil system capacity requirements specifically for the wet-sump design.
Drivetrain sections thoroughly detail the centrifugal clutch system, gear ratios, and secondary gear reduction assemblies. For chassis work, you will find suspension geometry, brake system service limits, and exact torque specifications for critical components like the swingarm pivot and steering shaft.
Specification Highlights and Reference Values
Having exact baseline figures saves hours of guesswork in the bay. For instance, the engine data tables specify optimal cylinder compression at 440 kPa (64 psi) at 380 rpm. Maintenance fluid capacities are clearly documented, listing 2.5 liters (2.6 US qt) for engine oil and filter replacement, alongside the 185 cm³ final drive differential capacity for non-TM models.
Electrical system reference data includes the 12 V-12 Ah battery rating and strict 1,400 ± 100 rpm idle speed requirements. Please note: These specifications are intended as a technical reference guide. Always ensure you are following standard workshop safety protocols and consult a certified professional if you are unsure about safely servicing heavy equipment.
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