2005-2011 Honda TRX500 FE/FM/FPE/FPM Service Manual
Diagnostic procedures and component service for Honda TRX500 FE/FM/FPE/FPM. Covers troubleshooting and system diagnostics. PN 61500-HN0-A50.
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Sample pages from the 2005-2011 Honda TRX500 FE/FM/FPE/FPM Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda TRX500TM, Honda TRX500FM, Honda TRX500FE, Honda TRX500FPM, Honda TRX500FPE
Sub-models / Variants: 2WD, 4WD, Electric Shift Program (ESP), Electric Power Steering (EPS), Left foot operated gearshift
Trade Names: FourTrax Foreman
Build Years: 2005–2011
Technical Data:
- Engine displacement: 475.3 cc (28.99 cu-in)
- Engine configuration: Single cylinder, longitudinally installed, OHV, 4-stroke
- Bore and stroke: 92.0 × 71.5 mm (3.62 × 2.81 in)
- Compression ratio: 8.3:1
- Transmission: Constant mesh, 5-speeds with reverse
- Cooling system: Air cooled (with cooling fan and oil cooler)
- Lubrication system: Forced pressure and wet sump
- Idle speed: 1,400 ± 100 rpm (min⁻¹)
- Battery capacity: 12 V-12 Ah
- Starting system: Electric starter motor and emergency recoil starter
Honda Manual Features & Content Preview
Technical Scope of the Honda TRX500 Series
- Covers 2005–2011 Honda TRX500 FourTrax Foreman models, including TM, FM, FE, FPM, and FPE variants with manual or electric shift and power steering configurations
- Official Honda publication P/N 61500-HN0-A50
- Includes 32 pages of cable and harness routing diagrams, comprehensive torque value tables, and detailed component location illustrations
- Delivered as a direct download the moment payment clears
- Full-text search finds any part number in seconds
- Laid out for standard letter and A4 printing
- This 550-page factory manual serves as the primary technical reference for the entire 2005–2011 TRX500 platform, providing specifications necessary for maintenance and component identification across all regional variants
Documented Systems and Maintenance
This factory manual provides an exhaustive technical overview of the Honda TRX500 platform, ranging from basic chassis setup to complex electronic system diagnostics. The document details engine-related maintenance, including valve clearance adjustments, cylinder compression testing, and oil system capacity requirements for the wet-sump architecture. Transmission and drive train information covers the centrifugal clutch system, gear ratios, and secondary gear reduction assemblies. Chassis sections provide suspension geometry, brake system service limits, and torque specifications for components such as the swingarm pivot and steering shaft.
Specification Highlights and Reference Values
Technical data provided includes specific tightening values for engine, frame, and drivetrain components. Cylinder compression is specified at 440 kPa (64 psi) at 380 rpm in the engine data tables. The oil capacity for engine draining and filter replacement is documented at 2.5 liters (2.6 US qt). Final drive differential oil capacity is listed at 185 cm³ for draining operations on non-TM models. Electrical system reference data includes the 12 V-12 Ah battery capacity and 1,400 ± 100 rpm idle speed requirements. Reference only — always consult a certified technician before performing service on this equipment. A complete 550-page Honda factory manual for the 2005–2011 TRX500 series, documenting all engine, chassis, and electrical specifications for the FE, FM, FPE, FPM, and TM model variants.
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