2005-2011 Honda Foreman 500 TRX500TM/FM/FE/FPM/FPE Service Manual
Documents 2005-2011 Honda Foreman 500 TRX500TM, TRX500FM, TRX500FE, TRX500FPM, TRX500FPE ATV service procedures including engine, chassis, electrical systems, and maintenance. PN C4256-90954
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Honda Models Covered & Key Technical Specifications
Honda Foreman 500 (TRX500TM/FM/FE/FPM/FPE) - 2005-2011 Integrated Resource for Maintenance | Series Archive.
- Established Engine Oil Capacity: 2.4 liters (2.5 US qt, 2.1 Imp qt) is designed for regular service.
- Operational Fuel Tank Capacity: 15.8 liters (4.17 US gal, 3.48 Imp gal) controls fuel supply.
- Essential Ground Clearance: 190 mm (7.5 in) is measured at frame.
- Baseline Tire Pressure (Front/Rear): 25 kPa (3.6 psi) delivers optimal grip.
- Integral Piston Pin Bore Diameter: 20.004 mm (0.7876 in) indicates precision machining.
- Specific Engine Dry Weight: 55.2 kg (122.4 lbs) is specified as approximate.
Honda Manual Features & Content Preview
Commercial Overhaul Technical Manual: ATV Official Service & Repair Procedures: Honda Foreman 500 TRX500TM, TRX500FM, TRX500FE, TRX500FPM, TRX500FPE ATV Service Manual, 2005-2011 edition Workshop-Compendium
| Product-Line: Honda Foreman 500 ATV // Technical-Scope: Engine, Chassis, Electrical Systems, Maintenance Logic // Model-Specs: TRX500TM, TRX500FM, TRX500FE, TRX500FPM, TRX500FPE | Service-Nexus | Operational-Logic | Architecture |
|---|---|---|---|
| Engine Oil Capacity | 2.4 liters (2.5 US qt, 2.1 Imp qt) | Standard | |
| Brake Light Switch | 12 V | Electrical System | |
| Tire Pressure | 25 kPa (3.6 psi) | Cold Tire Pressure | |
| Fuel Tank Capacity | 15.8 liters (4.17 US gal, 3.48 Imp gal) | Fuel Reservoir Capacity | |
| Ground Clearance | 190 mm (7.5 in) | Frame Dimension | |
| Piston Pin Bore Diameter | 20.004 mm (0.7876 in) | Cylinder/Piston Component |
This document details the technical specifications and service procedures for the Honda Foreman 500 series ATVs, covering models TRX500TM, TRX500FM, TRX500FE, TRX500FPM, and TRX500FPE from the 2005 to 2011 model years.
Engine System Procedures
Factory specifications are documented for engine maintenance, including oil changes, filter replacements, and component checks. The manual covers engine rebuild procedures, detailing the disassembly and reassembly of critical engine parts.
Drivetrain and Chassis Systems
Drivetrain specifications are addressed, focusing on the clutch and gearshift linkage systems. Chassis components, such as the frame, body panels, and exhaust system, are thoroughly explained, including removal and installation guidelines.
Electrical System and Diagnostics
This manual provides comprehensive information on the electrical system, including wiring diagrams and troubleshooting for various electrical components. It details the functions of integrated control modules and power steering systems.
Maintenance and Troubleshooting
Service intervals are documented for regular maintenance, alongside detailed troubleshooting guides for common issues. The document includes procedures for brake system maintenance, suspension checks, and tire pressure recommendations.
Repair procedures are structured around logical system breakdowns, ensuring clarity for technicians. This integrated approach covers the entire ATV from its mechanical heart to its electronic brain, providing a complete reference.
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