2007 Honda TRX500FA FourTrax Foreman Rubicon ATV Owner's Manual (32HN2650 / 00X32-HN2-6500)
245 Pages • 5.91 MB • Instant, Printable PDF
Honda Models Covered & Key Technical Specifications
Model: TRX500FA FourTrax Foreman Rubicon
Model Year: 2007
Serial number locations: Frame number: front of the frame. Engine number: lower side of the rear crankcase.
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Engine displacement: 498.5 cc
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Fuel capacity: 15.8 liters (4.17 US gal)
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Maximum weight capacity: 220 kg (485 lbs)
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Idle speed: 1,400 ± 100 rpm
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Intake valve clearance: 0.15 mm
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Nominal power: 20.0 kW
Honda Manual Features & Content Preview
This owner's manual covers operation, routine maintenance, and basic troubleshooting for the 2007 Honda TRX500FA FourTrax Foreman Rubicon. Its document codes are 32HN2650 / 00X32-HN2-6500. It covers owner maintenance rather than internal engine or transmission repair.
Text search and navigation: PDF text search and embedded bookmarks are not available. The printed contents and index provide topic references. Printed pages 208, 210, and 218 appear out of sequence in the PDF.
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Drive controls: D1/D2 automatic modes, ESP manual shifting, low-range and reverse operation, the 2WD/4WD selector, and instrument-panel indicators.
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Oil and filter service: Engine oil and filter replacement, rear final gear case and front differential oil changes, and related fluid and torque specifications.
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Intake and ignition: Air cleaner and sub air cleaner cleaning, spark plug inspection and replacement, throttle freeplay adjustment, choke cable checks, and idle adjustment.
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Cooling and exhaust: Coolant-level checks, radiator and oil cooler cleaning, and spark arrester removal, inspection, and carbon removal.
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Brakes and chassis: Front pad and rear shoe wear checks, rear brake freeplay and brakelight switch adjustments, tire inspections, and driveshaft boot checks.
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Fault checks: Starting and poor-running symptom tables, transmission malfunction guidance, overheating checks, fuse replacement, and maintenance-free battery care.
Owners with basic mechanical skills can use the routine maintenance procedures; Honda assigns more demanding work and normal wheel removal to qualified technicians.
Controls, Starting and Riding
Instrument illustrations explain the odometer, tripmeter, fuel gauge, and warning displays. D1 and D2 automatic operation is distinguished from ESP manual shifting and low-range use, with separate coverage of reverse, braking, and cargo loads.
Fuel valve, choke, starting primer knob, and recoil starter instructions explain the different starting controls. Operation Component Locations, shifting-sequence views, and trailer hitch illustrations support the operating guidance.
Oil, Intake and Cooling Maintenance
The engine oil procedure covers both the oil tank and crankcase drains. Filter illustrations identify the cover, spring, washer, and O-rings; Honda warns that improper oil filter installation can cause serious engine damage.
Air cleaner coverage extends to the sub air cleaner, dust cover, and housing drain tube. Maintenance Component Locations and an oil-viscosity chart support fluid service, while cooling-system care covers the reserve tank, radiator cover plate, and oil cooler.
The spark plug section identifies a specific service hazard: a leaf-type feeler gauge can damage the iridium coating on the center electrode.
Valve-clearance specifications are included, but adjustment instructions belong to the separate Honda Shop Manual. Pilot-screw adjustment, high-altitude jet installation, and coolant replacement also require the additional service information identified in this owner's manual.
Brake Checks and Chassis Care
Hydraulic front disc brakes and the mechanical rear drum brake receive separate treatment. Rear brake lever and pedal adjustments, brake shoe wear indicators, and rear brake water drainage are covered; front brake bleeding and pad or shoe replacement are referred to a Honda dealer.
Engine guard and skid plate inspections accompany tire pressure, tread wear, and tire repair guidance. Emergency wheel removal and installation instructions include wheel-nut orientation and tightening specifications.
Starting, Transmission and Electrical Problems
The starting charts separate a starter that will not turn from an engine that cranks without starting. That distinction helps narrow the initial checks before arranging a repair.
Further guidance addresses flooded or stalled engines, ESP shift-switch problems, a blinking gear-position display, and the high oil/coolant temperature indicator. Fuse-box layouts identify the main, shift motor, and circuit fuses.
Battery coverage includes removal, installation, storage, and charging. Electrical content consists of owner checks and component illustrations; wiring diagrams are not included.
Safety note: Observe the manual's single-rider and cargo restrictions, along with its precautions for hot cooling-system parts, fuel handling, and brake service.
Printable Owner's Manual PDF
The download is a single, printable English-language 245-page PDF. That total includes 236 numbered manual pages, the front and back covers, the title page, and six introductory pages.
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