1965-1977 Honda CB450 / CB500T Service Manual
Technical reference for CB450 & CB500T twin-cylinder models covering 1965-1977. Documents maintenance, troubleshooting, and engine specifications. Part Number: 2649888
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Models Covered & Key Technical Specifications
Clymer Honda CB450 (1965-1977) & CB500T (1975-1977) Workshop Manual - Comprehensive Twin-Cylinder Service & Maintenance Honda CB450 / CB500T (2649888) -- 1965-1977 Operational Documentation Database Specification Collection
- Measured Play Limits: 0.012-0.016 in. establishes the standard point gap specification Data.
- Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
- Baseline Electrical Specs: 12V 7AH -- signifies the standard battery capacity Threshold.
- Integral Travel Rate: The final drive ratio requires 2.333 for standard operation Logic.
- Operational Print Quality: Maximum horsepower reaches 40 HP Parameters.
- Critical Spacing Data: The piston to cylinder clearance is 0.002 in. for proper seating.
Professional Workshop Service Manual & Technical Specifications
Clymer Honda CB450 / CB500T (1965-1977) Service Manual - Comprehensive Twin-Cylinder Repair & Maintenance Blueprint
Maintenance-Category: Clymer Service Manual // Repair-Classification: Motorcycle / Bike Engine Logic // Maintenance-Category: Complete Repair Procedures.
| TOP | Component | Value | Calibration-Spec |
|---|---|---|---|
| Engine Oil | 3.0-3.5 U.S. qt. (2.8-3.3 liters) | N/A | |
| Front Wheel Pressure | 28 psi | N/A | |
| Rear Wheel Pressure | 34 psi | N/A | |
| Battery | 12V 7AH | N/A |
The manual presents information on:
- General Information covering manual organization and basic safety hints.
- Troubleshooting sections for common issues like poor idling and engine noises.
- Periodic Lubrication and Maintenance with schedules for routine checks and service intervals.
- Engine procedures, including removal, installation, and internal component servicing.
- Electrical System diagnostics and component testing.
- Front Suspension and Steering repair and adjustment.
Carefully requiring the repair of fuel systems, ignition components, and braking mechanisms. This manual covers routine maintenance, engine tune-ups, and detailed system overhauls. It documents torque specifications for critical engine components to ensure proper seal compression uniformity.
This document details the systematic repair of various systems, including the fuel and exhaust, electrical, and braking systems. It provides guidance on component replacement and alignment specifications. Reference data is included for all major mechanical assemblies and their associated parts.
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