1965-1977 Honda CB450 / CB500T Service Manual

Technical reference for CB450 & CB500T twin-cylinder models covering 1965-1977. Documents maintenance, troubleshooting, and engine specifications. Part Number: 2649888

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Document Details

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Document Number / Seller:
29005 / Betty Wright
File Size:
18.16 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Apr 24, 2025

Models Covered & Key Technical Specifications

Clymer Honda CB450 (1965-1977) & CB500T (1975-1977) Workshop Manual - Comprehensive Twin-Cylinder Service & Maintenance Honda CB450 / CB500T (2649888) -- 1965-1977 Operational Documentation Database Specification Collection

  • Measured Play Limits: 0.012-0.016 in. establishes the standard point gap specification Data.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Baseline Electrical Specs: 12V 7AH -- signifies the standard battery capacity Threshold.
  • Integral Travel Rate: The final drive ratio requires 2.333 for standard operation Logic.
  • Operational Print Quality: Maximum horsepower reaches 40 HP Parameters.
  • Critical Spacing Data: The piston to cylinder clearance is 0.002 in. for proper seating.

Professional Workshop Service Manual & Technical Specifications

Clymer Honda CB450 / CB500T (1965-1977) Service Manual - Comprehensive Twin-Cylinder Repair & Maintenance Blueprint

Maintenance-Category: Clymer Service Manual // Repair-Classification: Motorcycle / Bike Engine Logic // Maintenance-Category: Complete Repair Procedures.

TOP Component Value Calibration-Spec
Engine Oil 3.0-3.5 U.S. qt. (2.8-3.3 liters) N/A
Front Wheel Pressure 28 psi N/A
Rear Wheel Pressure 34 psi N/A
Battery 12V 7AH N/A

The manual presents information on:

  • General Information covering manual organization and basic safety hints.
  • Troubleshooting sections for common issues like poor idling and engine noises.
  • Periodic Lubrication and Maintenance with schedules for routine checks and service intervals.
  • Engine procedures, including removal, installation, and internal component servicing.
  • Electrical System diagnostics and component testing.
  • Front Suspension and Steering repair and adjustment.

Carefully requiring the repair of fuel systems, ignition components, and braking mechanisms. This manual covers routine maintenance, engine tune-ups, and detailed system overhauls. It documents torque specifications for critical engine components to ensure proper seal compression uniformity.

This document details the systematic repair of various systems, including the fuel and exhaust, electrical, and braking systems. It provides guidance on component replacement and alignment specifications. Reference data is included for all major mechanical assemblies and their associated parts.

FAQ

Reference the **specified** tool requirements for front suspension disassembly. keyboard_arrow_down

Specific tools like a pin spanner and damping rods are required for front fork disassembly, as detailed on page 120.

What are the **essential** electrical values for the charging system? keyboard_arrow_down

12V 7AH is the essential battery specification, and the charging system can output 3,000 to 10,000 RPM of charging current.

Specify the **correct** calibration settings for the rear brake. keyboard_arrow_down

0.004 in. (0.1mm) is the correct limit for brake shoe thickness, with a caliper clearance not exceeding 0.004 in.

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Reviews (4)

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I was impressed by the depth of information provided. The download process was seamless, and I received the link almost instantly after purchase. Excellent service!
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The manual covers everything you need for maintenance. Customer support was fantastic; they responded quickly to my questions!
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This manual has been a lifesaver for my Honda restoration project. The diagrams are clear, and the troubleshooting section is spot on! Highly recommend for anyone working on these bikes.
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Rated 5 out of 5 stars