2004 Yamaha Raptor 350 Service Manual

This 2004 Yamaha Raptor 350 service manual covers all maintenance and repair procedures. It includes detailed diagrams and part numbers to assist with servicing. PN LIT-11616-07-50.

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Document Details

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Document Number / Seller:
26798 / Cynthia Collins
File Size:
44.38 MB
File Type:
PDF
Language:
English
Pages:
402
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 19, 2025

Models Covered & Key Technical Specifications

Systematic Field Manual: ATV Yamaha Raptor 350 repair manual - Factory Diagnostics & Maintenance Guide (2004) Procedure-Database

Licensed Sourcebook | Portfolio.

  • Factory Clearance Data: 39.9 mm is the free length for the inner spring Benchmarks.
  • Essential End Play: For optimal operation, 0.03 – 0.07 mm defines the piston ring end gap Range.
  • Key Power Draw: 12 kg is the compressed force for the inner valve spring Sequences.
  • Primary Precision Specs: The front suspension free length requires 90 mm Context Requirements.
  • General Power Draw: For optimal operation, 1.9 L defines the reserve amount Threshold.
  • Approved Clearance Data: 12.02 mm is the maximum shaft outside diameter Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Systematic Field Manual: ATV Yamaha Raptor 350 repair manual - Factory Diagnostics & Maintenance Guide (2004) Procedure-Database

Maintenance-Category: Raptor 350 // Maintenance-Category: ATV / Motorcycle Logic // Specification-Class: Factory Diagnostics & Maintenance.

Assessment-Parameter Operational-Logic Validation-Data
Model Code Number YFM350XA 3GD5
Vehicle Identification Number JY43GDW0*LC051101 Standard
Engine Serial Number 3GD-051101 Baseline
Overall Length 1,840 mm 72.4 in
Overall Width 1,080 mm 42.5 in

OEM specifications cover the entire machine's systems. This manual provides an overview of the procedures documented within. It serves as a reference for maintenance schedules, component identification, and general operational logic.

Electrical system documentation covers wiring diagrams, component testing, and troubleshooting for all electrical systems, including ignition, lighting, and charging.

Suspension service documentation covers front and rear suspension inspection, adjustment, and component replacement.

Disassembly instructions are documented for major components, including the engine, transmission, and chassis.

Accurately calling for the necessary tools and specifications is crucial for proper maintenance and repair. This manual provides comprehensive torque values and specific measurements to ensure accuracy.

This manual documents torque specifications for suspension components to ensure proper pivot-point integrity.

FAQ

Assess the **critical** calibration settings for the carburetor. keyboard_arrow_down

2 turns out specifies the pilot screw adjustment for the carburetor.

What components have **required** clearance measurements? keyboard_arrow_down

0.04 – 0.08 mm is the specified top ring side clearance.

Confirm the **specified** torque specifications for the rear brake caliper. keyboard_arrow_down

23 N·m (2.3 m•kg, 17 ft•lb) is required for the rear brake caliper bolts.

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Reviews (2)

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New
This manual has everything you need to keep your ATV in great shape. The diagrams are very helpful, and I appreciated the prompt email support when I had a question. Would definitely buy again!
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New
The service manual is incredibly detailed and easy to follow. I had a smooth download process, and the support team was quick to respond to my questions. Highly recommend!