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2002-2010 Chevrolet Aveo repair manual

Models covered in this manual:

Chevrolet Motor Company (General Motors, Chevy)

  • 2002 Aveo
  • 2003 Aveo
  • 2004 Aveo
  • 2005 Aveo
  • 2006 Aveo
  • 2007 Aveo
  • 2008 Aveo
  • 2009 Aveo
  • 2010 Aveo

File specifications

File size: 590.29 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 12.09 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Introduction

  • About This Manual
  • Vehicle Identification
  • Safety Precautions
  • Maintenance Schedule

General Information

  • Specifications
  • Fluid Capacities and Types
  • Torque Specifications
  • VIN Decoding

Maintenance

  • Maintenance Schedule
  • Fluid Capacities
  • Recommended Lubricants
  • Maintenance Procedures

Engine

  • Engine Specifications
  • Engine Removal and Installation
  • Engine Overhaul Procedures
  • Cooling System
    • Radiator
    • Water Pump
    • Thermostat
  • Fuel System
    • Fuel Pump
    • Fuel Injector
    • Fuel Filter
  • Emission Control System
    • EGR Valve
    • Catalytic Converter
  • Exhaust System
    • Exhaust Manifold
    • Muffler

Transmission

  • Transmission Specifications
  • Manual Transmission
    • Gearbox
    • Clutch System
  • Automatic Transmission
    • Torque Converter
    • Gear Shifting Mechanism
  • Clutch
  • Gearshift Mechanism

Drive System

  • Drive Shafts
    • Inspection
    • Replacement
  • Differential
    • Inspection
    • Servicing

Suspension

  • Front Suspension
    • Struts
    • Control Arms
  • Rear Suspension
    • Shock Absorbers
    • Springs
  • Wheels and Tires
    • Tire Rotation
    • Alignment
  • Alignment
    • Specifications
    • Procedures

Brakes

  • Brake System Overview
  • Front Brakes
    • Disc Brakes
    • Pad Replacement
    • Rotor Inspection and Replacement
  • Rear Brakes
    • Drum Brakes
    • Shoe Replacement
    • Drum Inspection and Replacement
  • Parking Brake
    • Adjustment
    • Cable Replacement
  • Brake Bleeding Procedures
    • Tools and Equipment
    • Step-by-Step Guide

Steering

  • Steering System Overview
  • Power Steering
    • Pump
    • Fluid Replacement
  • Steering Column
    • Adjustment
    • Replacement
  • Steering Gear
    • Inspection
    • Replacement

Electrical System

  • Battery
    • Testing
    • Replacement
  • Charging System
    • Alternator
    • Voltage Regulator
  • Starting System
    • Starter Motor
    • Solenoid
  • Ignition System
    • Coil
    • Spark Plugs
  • Lighting System
    • Headlights
    • Taillights
    • Interior Lights
  • Instrument Cluster
    • Gauges
    • Warning Lights
  • Wiring Diagrams

Heating and Air Conditioning

  • HVAC System Overview
  • Heater Core
    • Removal
    • Replacement
  • Air Conditioning System
    • Compressor
    • Refrigerant
  • Climate Control
    • Controls
    • Sensors

Body and Interior

  • Body Panels
    • Removal
    • Replacement
  • Interior Trim
    • Dashboard
    • Center Console
  • Seats
    • Adjustment
    • Replacement
  • Windows and Glass
    • Windshield
    • Side Windows
  • Doors and Locks
    • Door Panels
    • Lock Mechanisms

Restraints

  • Seat Belts
    • Inspection
    • Replacement
  • Airbags
    • System Overview
    • Deployment Procedure
  • Child Safety
    • Seat Installation
    • Safety Tips

Audio and Navigation

  • Audio System
    • Radio
    • Speakers
  • Navigation System (if equipped)
    • GPS Module
    • Software Updates
  • Antenna
    • Replacement
    • Testing

Maintenance

  • Routine Maintenance
    • Engine Oil and Filter Change
    • Fluid Level Checks
    • Belt and Hose Inspection
    • Battery Maintenance
    • Brake System Maintenance
    • Tire Rotation and Inspection

Troubleshooting

  • Engine Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  • Electrical System Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  • Transmission Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  • Brake System Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  • HVAC Troubleshooting
    • Common Issues
    • Diagnostic Procedures

Technical Data

  • Service Specifications
  • Torque Specifications
  • Fluid Types and Capacities
  • Fuse and Relay Locations
  • Connector Pin-Outs

Special Tools

  • Special Tools List
  • Tool Usage Instructions

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