Product Information
Table of Contents
CHAPTER ONE: GENERAL INFORMATION
- Identification Numbers
- Specifications
- Vehicle Specifications
- Torque Specifications
- Tire Pressure and Fluid Capacities
- Tools and Supplies
- Maintenance and Lubrication
- Maintenance Schedule
- Service Intervals
CHAPTER TWO: TROUBLESHOOTING
- Starting the Engine
- Engine Noise
- Engine Performance
- Electrical System
- Suspension
- Clutch and Transmission
CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
- Routine Safety Checks
- Periodic Lubrication
- Periodic Maintenance
- Engine Tune-Up
CHAPTER FOUR: ENGINE
- General Information
- Top End Overhaul
- Lower End Overhaul
- Engine Removal and Installation
CHAPTER FIVE: CLUTCH, PRIMARY DRIVE AND TRANSMISSION
- Clutch Assembly
- Primary Chain
- Transmission Overhaul
- Gearshift Linkage
CHAPTER SIX: FUEL, EXHAUST, AND EMISSION CONTROL SYSTEMS
- Carburetor
- Fuel Injection System
- Air Filter
- Fuel Tank and Fuel Supply
- Exhaust System
- Emission Controls
CHAPTER SEVEN: ELECTRICAL SYSTEM
- Battery
- Alternator
- Ignition System
- Starter
- Switches
- Lights
- Electrical Panel
- Wiring Diagrams
CHAPTER EIGHT: WHEELS, TIRES AND BRAKES
- Wheel Alignment
- Wheel Balancing
- Tire Replacement
- Brake System Overhaul
CHAPTER NINE: FRONT SUSPENSION AND STEERING
- Handlebars
- Fork Removal and Overhaul
- Steering Head Adjustments
CHAPTER TEN: REAR SUSPENSION
- Shock Absorbers
- Swing Arm
CHAPTER ELEVEN: FRAME, BODY AND FRAME REPAINTING
- Frame Inspection
- Body Panel Removal and Installation
- Painting Tips
APPENDIX
- Wiring Diagrams
- Troubleshooting Checklists
- Metric Conversions
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