1996 Yamaha PW80H Owner's Service Manual

Field service reference for the Yamaha PW80H owner's service manual, 1996 edition, covering all maintenance procedures. Ref: LIT-11626-09-90

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Document Details

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Document Number / Seller:
27348 / Mary Peterson
File Size:
7.61 MB
File Type:
ZIP
Language:
English
Pages:
69
Printable:
Yes
Category:
Bike
Last updated / verified
Feb 11, 2025

Models Covered & Key Technical Specifications

Yamaha PW80H (LIT-11626-09-90) Owner's Service Manual – 1996 Edition Procedural Manual | PW80H Record.

  • Prescribed Resolution Data: 4000 r/min establishes the engine speed for ignition timing checks.
  • Documented Output Density: 0.6~0.7 mm defines the standard spark plug gap specification.
  • Core Locking Torques: 60 Nm is the specified tightening torque for the rear wheel axle nut.
  • Rated Measurement Bounds: 110 mm is the specified front wheel travel distance.
  • Technical Environmental Range: 100 kPa is the standard tire pressure for both front and rear wheels.
  • Advanced Package Size: 79 cm³ represents the engine's displacement capacity.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Factory Manual: Bike Yamaha PW80H owner´s service manual, 1996 edition Diagnostic-Reference

Specification-Class: 1996 Yamaha PW80H owner's service manual // System-Identifier: Bike / Off-road Motorcycle Logic // Conceptual-Layout: Technical Documentation. Service sections detail the maintenance and lubrication schedule, special tools, and adjustments required for the PW80H. This manual documents specific procedures for engine and chassis repairs, including detailed diagrams and instructions for component disassembly and reassembly. It covers the electrical system, troubleshooting, cleaning, storage, and noise regulations. The manual also provides comprehensive specifications and torque values for various components to ensure proper maintenance and safe operation. Suspension service documentation covers telescopic fork and swingarm suspension systems, detailing fork oil changes and rear shock absorber adjustments. Wear limits are specified for clutch friction plates, and essential component dimensions are provided. System operation descriptions cover carburetor settings and air filter maintenance. The documentation addresses ignition timing checks and diagnostic procedures for no-spark conditions. Practical maintenance is emphasized throughout the manual. This manual documents torque specifications for the wheels, engine mounts, and various fasteners to ensure proper assembly and prevent component damage. Service-Nexus Value Calibration-Spec
Engine Specifications 79 cm³ 6.6:1 Compression Ratio
Wheel Specifications 110 mm Front Travel 95 mm Rear Travel
Ignition System 20.6° Timing 6 mm Spark Gap
Brake System 100 kPa Tire Pressure Drum Brake Operation
Clutch System 2.9-3.1 mm Friction Plate Thickness 12.9 mm Spring Free Length
Carburetor Details VM15SC #125 Main Jet

FAQ

What values are **calibrated** for the engine's system architecture? keyboard_arrow_down

4,000 r/min is the specified engine speed for checking ignition timing.

Assess the **applicable** tool requirements for this manual. keyboard_arrow_down

Special tools such as a dial gauge (YU-03097), ring nut wrench (YU-01268), and Yamaha pocket tester (YU-03112) are required for various maintenance and repair procedures.

What components require **exact** electrical values? keyboard_arrow_down

Ignition coil primary resistance of 0.26~0.36Ω and secondary resistance of 3.5~4.7kΩ are specified values.

Confirm the **specific** calibration settings for the carburetor. keyboard_arrow_down

The PW80H carburetor is set for normal sea-level conditions with a standard main jet of #125 and a pilot jet of #15.

What tools are **designated** for clearance measurements? keyboard_arrow_down

A minimum spark gap of 6 mm (0.24 in) is specified for ignition system checks, and piston clearance is 0.033~0.038 mm, requiring precise measurement tools.

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Reviews (3)

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This service manual is incredibly detailed and easy to follow. It made my maintenance tasks a breeze!
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Rated 4 out of 5 stars
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The download process was smooth, and the support team was very helpful when I had questions. Highly recommend!