1985–1986 Yamaha XJ700N/NC / Maxim-X LE OEM Service Manual (P/N LIT-11616-04-85)
503 Pages • 101.00 MB • Printable PDFs (ZIP Download)
Yamaha Models Covered & Key Technical Specifications
Models: XJ700N, Yamaha XJ700NC
Sub-models / Variants: Maxim-X
Model Years: 1985–1986
Serial Numbers: XJ700N: JYA1FG00EA000101, 1FJ-000101; XJ700NC: JYA1JJ00EA000101, 1JJ-000101
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Engine oil capacity (without filter): 2.5 liters (2.2 imp qt, 2.6 US qt)
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Engine oil capacity (with filter): 2.8 liters (2.5 imp qt, 3.0 US qt)
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Compression pressure (standard): 1,078 kPa (11 kg/cm², 156 psi)
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Valve clearance (intake): 0.11–0.15 mm (0.0043–0.0059 in)
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Valve clearance (exhaust): 0.16–0.20 mm (0.0063–0.0079 in)
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Spark plug (NGK): BP8 ES
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Spark plug (NIPPONDENSO): W24EP-U
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Final gear oil capacity: 0.20 liter (0.18 imp qt, 0.21 qt)
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Charging current: 1.4 amps/10 hrs
Yamaha Manual Features & Content Preview
This factory Yamaha service-manual set covers three clearly separated XJ configurations: XJ700N/NC, XJ700S/SC, and XJ750XN. The XJ700N/NC volume is for the air-cooled Maxim; the XJ750XN volume covers the liquid-cooled Maxim-X. The XJ700S/SC booklet is a supplement and must be used with the XJ700N/NC manual for full repair procedures. Yamaha states that these publications were written primarily for dealers and qualified mechanics and assumes a working knowledge of motorcycle repair.
This is a 503-page PDF set — XJ700N/NC Service Manual, P/N LIT-11616-04-85: 222 pages; XJ750XN Service Manual: 252 pages; XJ700S/SC Supplementary Service Manual, P/N LIT-11616-05-04: 29 pages.
- Engine repair coverage runs from removal and complete disassembly through cylinder-head, valve-train, piston, crankshaft, lubrication, clutch, and transmission inspection, followed by reassembly and final adjustment.
- Cylinder-head procedures include camshaft and cam-chain timing, valve-guide replacement, valve-seat cutting and lapping, valve-clearance setup, piston and cylinder inspection, and color-code selection for crankshaft and connecting-rod bearings.
- Shaft-drive service covers the middle gear, drive shaft, universal joint, and final gear, including disassembly, bearing service, gear-lash measurement, ring-gear positioning, shim selection, tooth-contact checks, and troubleshooting charts.
- Fuel and cooling work includes carburetor-bank removal and overhaul, float and fuel-level adjustment, vacuum synchronization, intake and crankcase-ventilation routing, plus XJ750XN radiator, thermostat, water-pump, coolant-filling, and electric-fan diagnosis.
- Chassis repair sections address wheel and bearing service, dual front-disc calipers and master cylinder, brake bleeding, rear drum brake, front-fork disassembly, steering-head adjustment, swingarm service, and rear shock inspection.
- Electrical diagnosis is supported by complete XJ700N/NC and XJ750XN wiring diagrams, along with electrical starting, charging, ignition, lighting, signal, fuel-warning, and XJ750XN cooling-system circuit and troubleshooting charts.
Confirm the model before use
| Model | Factory coverage | Starting VIN | Engine prefix |
|---|---|---|---|
| XJ700N | Except California | JYA1FG00*EA000101 | 1FJ-000101 |
| XJ700NC | California | JYA1JJ00*EA000101 | 1JJ-000101 |
| XJ700S | Except California | JYA1NH00*GA000101 | 1NH-000101 |
| XJ700SC | California | JYA1NK00*GA000101 | 1NK-000101 |
| XJ750XN | Maxim-X | JYA1FL00*FA000101 | 1FL-000101 |
The distinction matters before parts or repair data are selected. XJ700N/NC and XJ700S/SC use the 696 cc air-cooled DOHC four with Hitachi HSC33 carburetors. The XJ750XN Maxim-X manual is built around the 749 cc liquid-cooled DOHC four, its five-valve cylinder head, Mikuni BS33 carburetor bank, and dedicated cooling system. The XJ700NC and XJ700SC material separates California emission-control maintenance and model-specific carburetor identification from the non-California versions.
The 29-page S/SC supplement concentrates on model changes: revised service schedules, ignition-timing checks, fuel-warning diagnosis, and replacement engine, chassis, electrical, torque, and capacity data. It does not replace the base manual.
Factory data, tooling, and repair cautions
The manuals supply component-specific torque tables, fluid and lubricant capacities, inspection limits, running clearances, gear-shim calculations, carburetor adjustment data, and electrical test specifications. Exploded assembly views precede the major disassembly sections, while lubrication diagrams and cable-routing views support correct reassembly.
The XJ700N/NC tool pages identify the YICS shutoff tool YM-08025, vacuum gauge YU-08030, tappet-adjusting tool YM-01245, universal clutch holder YM-91042, middle-drive pinion holder YM-33222, and final-drive gear-lash measurement tool YM-01230, among other factory equipment.
The final-drive chapter flags a left-hand-thread bearing retainer; treating it like a conventional thread can damage the retainer or housing. It also warns that final-drive bearings and races removed during repair must not be reused because removal can damage the matched bearing surfaces. Brake bleeding, compressed-spring work, electrical testing, and running-engine carburetor synchronization require suitable shop equipment and the safety precautions stated in the manuals.
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