Hyundai D4EA Diesel Engine Repair Manual
Includes detailed procedures, diagrams, and specifications for D4EA diesel engines, covering engine block, cooling, lubrication, and fuel systems. Part Number: ECHB0100.
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Hyundai D4EA Diesel Engine Manual: Original Factory Service-Catalog Hyundai D4EA Diesel Engine (ECHB0100) - Original Factory Manual for Hyundai D4EA diesel engine Service-Catalog | Series Diesel Engine Suite. Technical Resolution Data: 392.3 kPa establishes the maximum oil pressure for the engine. Essential Power Rating: 1350 bar signifies the maximum fuel pressure for the common rail system. Specific Temperature Range: For optimal operation, 95°C defines the maximum temperature for the coolant. Approved Output Density: 50% determines the maximum coolant concentration for tropical areas. Designated Measurement Bounds: 0.2 mm is the limit for cylinder head flatness. Fundamental Package Size: 65 liter is the specified fuel tank capacity.
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Hyundai D4EA Diesel Engine Manual: Original Factory Service-Catalog
Technical-Benchmarks: D4EA / Hyundai Motor Company HMC // Maintenance-Category: Diesel Engine / Engine Mechanical System Logic // Technical-Benchmarks: 2.0L DOHC.
| TOP | Service-Nexus | Rating | Calibration-Standards |
|---|---|---|---|
| Engine Block | 83 mm bore, 92 mm stroke | Max. 0.03 mm (0.0012 in.) cylinder head flatness | |
| Main Moving System | 34.697 mm cam height (intake) | 27 - 30 Nm (270 - 300 kg.cm, 20 - 22 lb.ft) bearing cap torque | |
| Cooling System | 5 liters coolant capacity | 80°C-84°C (176°F-183.2°F) opening temperature | |
| Lubrication System | 5.9 liters oil capacity | 35-45 Nm (350-450 kg.cm, 25-33 lb.ft) oil pan drain plug torque | |
| Intake and Exhaust System | 25-38 Nm exhaust manifold torque | 1.6 mm (0.063 in.) intake valve face thickness | |
| Cylinder Head Assembly | 12 mm cylinder bore, 27Nm + 120° + 90° head bolt torque | 0.2 mm (0.008 in.) limit for cylinder head flatness |
Service sections detail the engine's mechanical systems, including general specifications, engine block, main moving system, cooling system, lubrication, intake and exhaust, cylinder head assembly, and timing system. Additionally, the manual provides extensive troubleshooting guides for various fuel system issues, common rail systems, and electronic diesel control (EDC). It also covers schematic diagrams for different vehicle models (Trajet, Santa Fe, Elantra) related to fuses, relays, and engine control systems, offering a comprehensive resource for diagnostics and repair.
Methodically requiring correct procedures, this manual documents torque specifications for critical engine components to ensure proper pivot-point integrity.
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