TM2119: Complete CS & CX Technical Service Manual: John Deere Gator CS & CX Light Duty Utility Vehicles (2005)

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Technical Specifications

Document Number / Seller:
28875 / Stephanie Edwards
File Size:
42.36 MB
File Type:
PDF
Language:
English
Pages:
328
Printable:
Yes
Estimated Download Time:
0.87 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
UTV
Brand:
John Deere
Reviewed and Approved:
Dec 31, 2025
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John Deere Models and Parts Covered in this UTV Manual

  • JOHN DEERE Gator Light Duty Utility Vehicles (CS and CX) :: Series: TM2119

  • Full Coverage: CS, CX :: Light Duty Utility Vehicles

  • Kawasaki FE250D Engine :: 1-cylinder :: 4-cycle :: 76mm Bore :: 55mm Stroke :: 249cc Displacement :: 0.9L Splash Lubrication :: Solid State Ignition

  • Kawasaki FE290D Engine :: 1-cylinder :: 4-cycle :: 78mm Bore :: 60mm Stroke :: 286cc Displacement :: 0.9L Pressure Lubrication :: 1.1L Filtered Option

  • Drive System Propulsion :: 31mm Wide Belt :: CV-Transmission :: 24 km/hr Forward :: 16 km/hr Reverse :: 364kg Payload :: 273kg Towing

  • Transaxle Gear Chassis :: 56:1 Low Ratio :: 14:1 High Ratio :: 25mm Axle Diameter :: Internal Wet Disc :: Mechanical Differential Lock (CX)

  • Kawasaki Valvetrain :: 0.12mm Intake (CS) :: 0.127mm Intake (CX) :: 45° Face Angle :: 32.75mm Spring Length :: 31.04mm Lobe Height (CS)

Complete Manual Information

John Deere Gator CS & CX Technical Manual - 2005 Edition

John Deere technical documentation TM2119 provides the authoritative framework for maintaining Gator Light Duty Utility Vehicles, ensuring operational integrity through precise factory tolerances. Engine reliability hinges on specific valve clearance settings, such as the 0.15 mm (0.006 in.) cold adjustment requirement for both FE250D and FE290D powerplants, which prevents premature valvetrain wear and maintains optimal thermal efficiency. This manual serves as the primary source for diagnostic procedures and chassis-specific repair protocols.

System Architecture & Technical Applicability

Gator CS (Kawasaki FE250D Engine)

  • Configuration: Single-cylinder, air-cooled, 4-cycle gasoline engine.
  • Application: Light Duty Utility chassis with standard cargo arrangement.

Gator CX (Kawasaki FE290D Engine)

  • Configuration: Single-cylinder, air-cooled, 4-cycle gasoline engine (increased displacement).
  • Application: Light Duty Utility chassis with enhanced performance parameters.

Operational Advantages & Service ROI

  • Diagnostic accuracy is achieved through step-by-step "Theory of Operation" sections, reducing mean time to repair (MTTR).
  • Electrical system reliability is supported by full-scale schematics and harness routing diagrams for the starting and charging circuits.
  • Component longevity is maximized by adhering to the factory-specified "Tests and Adjustments" for the drive belt and CVT power train systems.

Documentation Metadata

  • Technical Manual Number: TM2119
  • Publication Date: September 2005
  • Edition: North American Version
  • Format: Digital / Searchable PDF

Download Instructions for John Deere UTV Manual

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Frequently Asked Questions - John Deere UTV Manual

Is this manual suitable for beginners?

Yes, this John Deere manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for UTV maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (42.36 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your John Deere UTV manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Had a question about the manual, and the support team responded quickly and helped me out!
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I received the download link promptly and the manual is very user-friendly!
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This manual is a must-have for anyone working on John Deere Gators. The detail is impressive!
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