1958-1972 Johnson Evinrude 50 hp -125 hp outboard motor service manual

Table of Contents

1 Safety

1. Introduction
2. Cleaning, Waxing, and Polishing
3. Controlling Corrosion
4. Footpegs
5. Fuel System
6. Loading
7. Floatation
8. Emergency Equipment
9. Compass
10. Sonar
11. Miscellaneous Equipment
12. Maneuvering
13. Ship's Papers
14. Boating Accident Reports
15. Navigation

2 Tuning

1. Introduction
2. Setup and Inspection
3. Compression Check
4. Fuel System Check
5. Carburetor Inspection
6. Synchronizing
7. Starter Adjustments
8. Ignition
9. Timing
10. Electrical System
11. Propeller Check
12. Water Tests
13. Remote Controls
14. Checking for Safety

3 Powerhead

1. Introduction
2. Chapter Organization
3. Powerhead Disassembling
4. Exhaust Cover and Bypass Cover Installation
5. Reed Box Installation
6. Reed Installation
7. Head Installation
8. Break-In Procedures

4 Fuel

1. Introduction
2. General Description
3. Fuel System Troubleshooting
4. General Carburetion Information
5. Type I Carburetor
   • 50 HP 1958-1964
   • 60 HP 1965-1967
   • 60 HP Thru 1968
   • 80 HP Thru 1967
   • 100 HP Thru 1966
   • 100 HP 1967-1968
   • 125 HP Thru 1968
   • 50 HP Thru 1969
   • 60 HP Thru 1970
6. Type II Carburetor
   • 85 HP 1968-1969
   • 100 HP 1969-1970
7. Type III Carburetor
   • 60 HP Thru 1968
   • 85 HP Thru 1970
   • 100 HP Thru 1970
   • 125 HP 1969-1970

5 Ignition

1. Introduction
2. Basics
3. Spark Plug Evaluation
4. Examination
5. Other Ignition Parts
6. Type I Ignition (Distributor Magneto Ignition System)
7. Type II Ignition (Flywheel Magneto Battery Ignition System)
8. Type III Ignition (Battery Ignition and CDI Ignition)
9. Synchronizing Distributor and Carburetor

6 Electrical

1. Introduction
2. Batteries
3. Cables
4. Ignition
5. Starter
6. Generator
7. Alternator
8. Troubleshooting
9. Rectifier
10. CDI Ignition

7 Accessories

1. Description
2. Gear Shift and Throttle Lever
3. Electric Shift Gear Lever Control
4. Automatic Choke
5. Power Tilt System
6. Cable Steering
7. Mechanical Steering
8. Hydraulic Steering
9. Trim Tabs
10. Speedometer
11. Tachometer
12. Horns
13. Lights

8 Lower Unit

1. Concept/Description
2. Exploded View Illustration
3. Propeller Service
4. Gearcase Service
5. Lower Unit Lubrication
6. Water Pump Removal
7. Water Pump Installation

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