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1982-1989 Mitsubishi Pajero-Montero repair manual

1982-1989 Mitsubishi Pajero-Montero repair manual

Includes the following models

First generation Mitsubishi Pajero, also known as the Montero and Shogun.

  • 4D55-4D55T DIESEL 2.5L
  • 4G54-PETROL 2.6L
  • 4G63-PETROL 2.0L
  • 6G72-PETROL 3.0L V6

Production/model years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

File specifications

File size: 502.71 MB
File type: RAR
Language: English

Printable: Yes
Estimated download time: 10.3 Minutes
$18.99 Instant Download

Product Information

Table of Contents

1. General Information

  • 1.1 Introduction
  • 1.2 Vehicle Identification
  • 1.3 Safety Precautions
  • 1.4 Maintenance Schedule
  • 1.5 Specifications

2. Engine

  • 2.1 Engine Mechanical
    • 2.1.1 Engine Removal and Installation
    • 2.1.2 Cylinder Head and Valves
    • 2.1.3 Pistons and Connecting Rods
    • 2.1.4 Crankshaft and Bearings
    • 2.1.5 Timing Belt/Chain
  • 2.2 Engine Lubrication
    • 2.2.1 Oil and Filter Change
    • 2.2.2 Oil Pump
  • 2.3 Engine Cooling
    • 2.3.1 Radiator
    • 2.3.2 Water Pump
    • 2.3.3 Thermostat
    • 2.3.4 Cooling Fan

3. Fuel System

  • 3.1 Carburetor
  • 3.2 Fuel Injection System
  • 3.3 Fuel Pump
  • 3.4 Fuel Tank and Lines

4. Exhaust System

  • 4.1 Exhaust Manifold
  • 4.2 Muffler and Pipes
  • 4.3 Emission Control System

5. Electrical System

  • 5.1 Battery
  • 5.2 Charging System
    • 5.2.1 Alternator
    • 5.2.2 Voltage Regulator
  • 5.3 Starting System
    • 5.3.1 Starter Motor
  • 5.4 Lighting System
    • 5.4.1 Headlights
    • 5.4.2 Taillights
    • 5.4.3 Turn Signals
  • 5.5 Instrument Panel
  • 5.6 Fuses and Relays
  • 5.7 Wiring Diagrams

6. Transmission

  • 6.1 Manual Transmission
    • 6.1.1 Clutch
    • 6.1.2 Gear Shift Mechanism
  • 6.2 Automatic Transmission
    • 6.2.1 Fluid and Filter Change
    • 6.2.2 Torque Converter

7. Transfer Case

  • 7.1 Operation and Maintenance
  • 7.2 Removal and Installation

8. Driveline/Axles

  • 8.1 Front Axle
    • 8.1.1 CV Joints and Boots
  • 8.2 Rear Axle
    • 8.2.1 Differential
    • 8.2.2 Axle Shafts

9. Suspension

  • 9.1 Front Suspension
    • 9.1.1 Control Arms
    • 9.1.2 Shock Absorbers
  • 9.2 Rear Suspension
    • 9.2.1 Leaf Springs
    • 9.2.2 Shock Absorbers

10. Steering

  • 10.1 Steering Wheel and Column
  • 10.2 Power Steering Pump
  • 10.3 Steering Gearbox
  • 10.4 Steering Linkages

11. Brakes

  • 11.1 Brake System Overview
  • 11.2 Hydraulic Brake System
    • 11.2.1 Master Cylinder
    • 11.2.2 Brake Lines and Hoses
  • 11.3 Disc Brakes
  • 11.4 Drum Brakes
  • 11.5 Parking Brake

12. Body

  • 12.1 Body Panels
  • 12.2 Doors and Windows
  • 12.3 Interior Trim
  • 12.4 Seats

13. Heating and Air Conditioning

  • 13.1 Heating System
    • 13.1.1 Heater Core
    • 13.1.2 Blower Motor
  • 13.2 Air Conditioning System
    • 13.2.1 Compressor
    • 13.2.2 Condenser
    • 13.2.3 Evaporator

14. Troubleshooting

  • 14.1 Engine Troubleshooting
  • 14.2 Electrical Troubleshooting
  • 14.3 Transmission Troubleshooting
  • 14.4 Brake Troubleshooting
  • 14.5 Suspension Troubleshooting

15. Technical Specifications

  • 15.1 General Specifications
  • 15.2 Torque Specifications
  • 15.3 Fluid Capacities

16. Appendices

  • 16.1 Maintenance Records
  • 16.2 Parts List
  • 16.3 Index

Contact Information

  • Manufacturer Contact Information
  • Service Centers

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