John Deere 3029, 4039, 4045, 6059, 6068 Diesel Engines Workshop Manual

Comprehensive John Deere 3029, 4039, 4045, 6059, 6068 diesel engines with service procedures for engine removal, installation, and component reassembly. T4039DN003

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Document Details

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Document Number / Seller:
29739 / Kathleen Boyd
File Size:
20.81 MB
File Type:
ZIP
Language:
English
Pages:
505
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Jan 8, 2026

Models Covered & Key Technical Specifications

John Deere 3029, 4039, 4045, 6059, 6068 Diesel Engines (CTM8) – 557 Page Volume | Shop Standards Repository

System-Coverage: 2.9L to 6.8L Range | Reference-Category: 3, 4, & 6 Cylinder Variants / CTM8 | Reference-Category: John Deere Industrial Equipment

  • Technical Scope: Covers 3029, 4039, 4045, 6059, 6068 Diesel Engines.
  • Engine Configuration: Features 3, 4, and 6-cylinder variants with displacement from 2.9L to 6.8L.
  • Aspiration Types: Includes Naturally Aspirated, Turbocharged, and Turbocharged Air-to-Air/Coolant Aftercooled options.
  • Key Specifications: Details engine model designations, aspiration codes, and factory codes.
  • Application Data: Lists engine models for various John Deere agricultural and industrial equipment.
  • Serial Number Info: Provides information on engine serial number plate details and application data.

Professional Workshop Service Manual & Technical Specifications

John Deere 3029, 4039, 4045, 6059, 6068 Diesel Engines Workshop Manual – 557 Page Volume | Shop Standards Repository

System-Coverage: 2.9L to 6.8L Range | Reference-Category: CTM8 | Reference-Category: Diesel Engine Repair procedures are structured around common maintenance and repair tasks. This manual provides the necessary information for experienced technicians to perform specific service work on these diesel engines. It details engine specifications, component identification, and assembly procedures.

Component Operational-Logic Framework
Engine Mounting Details proper procedures for engine repair stand setup and component mounting. Safety Precautions & Procedures
Cylinder Head and Valves Covers disassembly, inspection, and installation of cylinder head components. Specifications & Torque Values
Crankshaft, Main Bearings, and Flywheel Outlines procedures for crankshaft inspection, bearing installation, and flywheel servicing. Failure Analysis & Guidelines
Camshaft, Balancer Shafts, and Timing Gear Train Details specifications and procedures for camshafts, balancer shafts, and timing gear trains. Torque Values & Clearances
Cylinder Block, Liners, Pistons, and Rods Provides detailed specifications and procedures for cylinder block, liner, piston, and rod assembly. Measurements & Wear Limits

Strategically requiring careful attention to detail, the manual documents torque specifications for various engine components to ensure proper oscillation integrity. It also covers critical aspects like timing procedures, valve adjustments, and engine break-in processes.

FAQ

Determine the **specific** torque specifications for the crankshaft pulley? keyboard_arrow_down

183 N·m (135 lb-ft) is the torque specification for the 1/2 x 1-3/4 in. cap screw with a 12 mm washer for the damper pulley-to-crankshaft connection when a front PTO or auxiliary drive is not present.

What **designated** safety precautions are listed for handling high-pressure fluids? keyboard_arrow_down

Before disconnecting hydraulic or other lines, pressure must be relieved. All connections should be tightened before applying pressure. Leaks should be searched for with cardboard, and hands and body protected from high-pressure fluids.

Check the **critical** lubrication requirements for the piston pin? keyboard_arrow_down

A light thumb pressure is required to insert the piston pin into the piston pin bore. The pin must enter freely, but if it binds in the center, the bore might be tapered. Ensure the bore alignment is correct by inserting the pin from both sides.

What does the **required** testing parameters indicate for cylinder liner wear? keyboard_arrow_down

If the depth of any pit in the cylinder liner is one-half or more of the liner thickness, or if the depth of erosion on the packing step is one-half or more of that step's depth, the piston and liner must be replaced as a set.

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Reviews (4)

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I appreciated the detailed sections on engine components. The support team was incredibly responsive when I had questions. Smooth download process!
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Rated 4 out of 5 stars
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This manual covers everything you need for the John Deere engines. The download link arrived quickly via email, and the instructions were clear. Highly recommend!
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this worked