MerCruiser MCM TR / MCM TRS Stern Drive Units Service Manual (Number 5)

This manual provides detailed service information for MerCruiser TR and TRS Stern Drives. It covers component removal, installation, and adjustments, including part numbers like 92-90018A12 for marine lube.

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Document Details

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Document Number / Seller:
30341 / Kathleen Boyd
File Size:
50.73 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Jun 8, 2025

Models Covered & Key Technical Specifications

Applied Quality Safety Manual: Inboard Engine (Sterndrive) Official MerCruiser MCM TR & MCM TRS Stern Drive Units Manual (Number 5) - Comprehensive Maintenance & Repair Reference Troubleshooting-Index

Operational-Scope: MCM TR / MCM TRS Stern Drive Units (90-12935 1085) | Series Record.

  • Established Wattage Specs: 115 Amps at 2200-2600 P.S.I. (15173-17932 kPa) establishes the standard electrical draw.
  • Operational Generation Capacity: 400-600 P.S.I. (2759-4138 kPa) controls the down circuit pressure range.
  • Essential Burn-in Temperature: For optimal operation, 2200-2600 P.S.I. (15173-17932 kPa) is the recommended pressure for initial testing.
  • Baseline Enclosure Specs: The drive unit requires 24-32 drive gear teeth for standard and heavy-duty configurations.
  • Approved Fastener Specs: 75 lbs. in. (8 Nm) is the specified torque for pump to anchor screws.
  • Measured Electrical Specs: The pump amperage draw indicates 115 Amps at 2200-2600 P.S.I. (15173-17932 kPa) Standards.

Professional Workshop Service Manual & Technical Specifications

Applied Quality Safety Manual: Inboard Engine (Sterndrive) Official MerCruiser MCM TR & MCM TRS Stern Drive Units Manual (Number 5) - Comprehensive Maintenance & Repair Reference Troubleshooting-Index

Operational-Scope: MCM TR / MCM TRS Stern Drive Units (90-12935 1085) // Technical-Domain: Inboard Engine / Sterndrive Logic // Operational-Scope: Comprehensive Maintenance & Repair Reference.

TOP Specification Rating Architecture
Gear Ratios TR Standard: 2:1, TR Commercial: 1.5:1, TRS: 1.5:1 Drive Shaft Gear Teeth No. (Drive/Driven): TR: 24/32, TRS: 24/32 Gear Housing Gear Teeth No. (Drive/Driven): TR: 16/24, TRS: 16/24
Lubricant Capacity TR: Approx. 4 Qts. TRS: Approx. 3 Qts.
Torque Values Drive Shaft to Tailstock Housing Bolts: 50 ft. lbs. (68 N.m) Gear Housing to Drive Shaft Housing Nuts: 50 ft. lbs. (68 N.m) Pinion Nut (TR & TRS): 150 ft. lbs. (203 N.m)

Systematizing the service groups into:

  • Section 1 - General Information: Covering important notices, basic cleaning, inspection, and troubleshooting.
  • Section 2 - Removal, Installation and Adjustments: Detailing procedures for all models.
  • Section 3 - Stern Drive Unit: Focusing on general information, drive shaft housing, and gear housing.
  • Section 4 - Transom Assembly: Explaining component replacement and servicing.
  • Section 5 - Power Trim: Covering the Oildyne and Prestolite power trim pumps.

Service procedures are documented for removal, installation, and adjustment of stern drive units. Calibration requirements are specified for components to ensure proper function. Electrical system documentation covers troubleshooting and testing. Suspension service documentation covers related procedures. Disassembly instructions are documented for various components to facilitate repair. The manual also documents torque specifications for various components to ensure proper bolt stretch prevention and assembly integrity.

FAQ

What does the **exact** assembly sequence? keyboard_arrow_down

15701 is the part number for the Gimbal Housing Assembly shown in the Component Parts diagram, crucial for correct assembly.

Reference the **specific** service interval parameters. keyboard_arrow_down

Every 50 hours of operation or annually, whichever comes first, is the recommended service interval for checking and changing lubricants in the stern drive unit, as detailed on page 1B-1.

What are the **designated** system architecture? keyboard_arrow_down

35 ft. lbs. (48 N.m) is the specified torque for drive shaft to transmission bolts, ensuring proper system architecture when reassembling.

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Reviews (2)

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Rated 4 out of 5 stars
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This manual is a lifesaver! The troubleshooting sections are incredibly detailed, and I found the download process to be smooth with a quick email response for assistance. Highly recommended!