2009 Yamaha FZ6R, FZ6RY(C), FZ6 Fazer Service Manual

Yamaha FZ6R Service Documentation

• Covers 2009 Yamaha FZ6R, FZ6RY(C), and FZ6 Fazer models, including specific 36P1, 36P4, 36P2, and 36P5 California and U49 configurations
• Official Yamaha publication P/N LIT-11616-22-77, first edition December 2008
• Contains 420 pages of technical specifications, lubrication system diagrams, cooling system schematics, and detailed cable routing instructions
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• Laid out for standard letter and A4 printing
• This 2008 first edition provides the foundational mechanical data and assembly sequences required for the 2009 FZ6RY(C) build, documenting all FI system and chassis torque values

Mechanical and System Coverage

This factory service publication provides the technical data and assembly framework for the 2009 Yamaha FZ6R motorcycle. The document contains comprehensive chapters detailing the engine, cooling system, fuel injection setup, and electrical architecture of the machine. The first section outlines identification parameters and general assembly standards, followed by deep-dive specifications for components ranging from the cylinder head and valve train to the six-speed transmission and constant mesh gear ratios. The how factory workshop documentation is structured is critical for technicians tasked with navigating the intricate cable routing diagrams and torque specifications contained within these chapters.

Torque, Fluid, and Electrical Reference Data

The manual documents precise technical data for maintaining and servicing the 2009 Yamaha FZ6R. The cooling system capacity for the FZ6R is 2.00 liters as indicated in the engine specifications table. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage angles of 120° for the M10 fasteners. Crankshaft journal oil clearance is specified at 0.016–0.040 mm in the engine assembly data section. Electrical reference values include a 14.0 V standard output for the AC magneto at 5000 r/min. The manual also includes specialized torque tables for the main journal crankcase bolts and the clutch boss nut, ensuring exact pressure application for all critical engine components. An official 420-page Yamaha OEM workshop manual covering the 2009 Yamaha FZ6R, documenting engine, chassis, electrical, and fuel-injection specifications for the FZ6RY(C) build.