1988-2008 Yamaha YFS200P (Blaster 200) Supplementary Service Manual

Get your Yamaha Blaster 200 back in top shape with this supplementary service manual. It covers maintenance, troubleshooting, and repairs for models from 1988 to 2008. Part number 3JM-28197-11.

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Document Details

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Document Number / Seller:
30857 / Sharon Collins
File Size:
17.25 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 7, 2025

Models Covered & Key Technical Specifications

Yamaha Blaster 200 (3JM-28197-11) - 1988-2008

Expert Dossier | Yamaha Motor Corporation, Ltd. File.

  • Documented Circuit Specs: 5kj7 (USA) Mapping.
  • Technical Heat Tolerance: BR8ES/NGK, 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) Configuration.
  • Universal Processing Speed: Tubeless, AT21 x 7 – 10; AT21 x 10 – 8 Benchmarks.
  • Maximum Resolution Data: C.D.I. magneto, Incandescence Sequences.
  • System Twist Specifications: 12 V 45 W/45 W x 1 Baseline.
  • Prescribed Power Framework: 12 V 5 W/21 W x 1 Mapping.

Professional Workshop Service Manual & Technical Specifications

Definitive Technical Electrical Manual: Yamaha YFS200P (Blaster 200) Service Manual - 1988-2008 Edition

Operational Scope: YFS200P / Equipment Series: Blaster 200 / Operational Scope: Yamaha Corporation.

Assessment-Element Value Architecture
Model Code 5KJ7 (USA) Engine
Spark Plug Type BR8ES/NGK Carburetor
Spark Plug Gap 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) Chassis
Tire Type Tubeless Electrical
Front Tire Size AT21 x 7 – 10 Cable Routing
Rear Tire Size AT21 x 10 – 8 Specifications

Systematizing the service groups into distinct categories, this manual provides an in-depth overview of the Yamaha Blaster 200 (YFS200P) from 1988-2008. It details essential specifications, including general and maintenance data, engine, chassis, and electrical system parameters, as well as cable routing.

General Specifications Overview

This section details the model's general specifications, covering aspects like model code, spark plug type, gap, tire specifications, and electrical system details such as ignition and generator systems, and bulb wattages. It offers a foundational understanding of the machine's components.

Maintenance Specifications Deep Dive

A thorough examination of maintenance specifications is provided, breaking down engine components like pistons and crankshafts, clutch specifications, and carburetor details. This data is crucial for diagnosing and repairing the unit.

Essential Electrical System Documentation

The electrical system is comprehensively documented, including ignition system details, circuit diagrams, troubleshooting guides, lighting system schematics, signal system layouts, and troubleshooting procedures for common issues. This ensures a clear understanding of the ATV's electrical functions.

Exhaustive Troubleshooting and Repair Procedures

The manual includes detailed troubleshooting steps for various issues such as starting failures, hard starting, ignition system malfunctions, lighting system problems, and faulty brakes. It provides guidance on identifying and resolving common problems to keep the vehicle running optimally.

This manual documents torque specifications for various components to ensure proper assembly integrity. The torque specifications for the front arm, steering knuckle, footrest, and rear bumper are included to ensure proper assembly integrity.

FAQ

Confirm the **recommended** diagnostic procedures for electrical issues? keyboard_arrow_down

10 kΩ at 20 °C (68 °F) is the spark plug cap resistance measurement for proper electrical diagnosis.

What tools are required for **calibrated** fluid capacity checks? keyboard_arrow_down

A level surface and a brake fluid reservoir check are essential for calibrated fluid capacity checks.

Identify the **applicable** component identification for tire pressure? keyboard_arrow_down

30 kPa (0.30 kg/cm², 4.3 psi) for the front tires and 25 kPa (0.25 kg/cm², 3.6 psi) for the rear tires are the applicable tire pressure specifications.

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