1988-2008 Yamaha YFS200P (Blaster 200) Supplementary Service Manual

Technical Scope for the Yamaha Blaster 200 1988–2008

• Built for owners and technicians servicing the 1988–2008 Yamaha Blaster 200 (YFS200P/YFS200R) ATVs, covering supplementary data for various international configurations including Oceania and Canadian units.
• Official Yamaha publication P/N LIT-11616-15-05, containing two distinct editions covering service data for the P-series and R-series Yamaha Blaster 200 model runs.
• Contains 8 detailed cable routing diagrams and 2 complete wiring schematics, alongside specific torque tables for front and rear brake assemblies.
• Delivered as a direct download the moment payment clears.
• Re-download the file any time, no expiration.
• Suitable for printing individual sections for shop-floor use.
• Indexed PDF search covers every chapter and appendix.
• This supplementary documentation provides the necessary adjustment specifications and maintenance intervals for the YFS200P and YFS200R variants that supersede earlier model year information.

Manual Content Preview

This publication provides essential supplementary technical data for the Yamaha Blaster 200 1988–2008. The chapters cover machine identification, detailed maintenance specifications, chassis adjustment procedures, and comprehensive electrical system information. It highlights specific changes in service procedures for later production models, ensuring accurate maintenance practices when servicing the engine, transmission, and braking systems of the Yamaha Blaster 200.

Technical Data Preview

The documentation lists torque values, fluid capacities, and electrical specifications for both the YFS200P and YFS200R. Cylinder head assembly specifications, brake component wear limits, and carburetor jetting configurations are explicitly documented. The manual includes essential electrical values such as pickup coil resistance specified at 16–24 ohms at 20 °C. Ignition coil primary resistance is 0.18–0.28 ohms, while secondary resistance ranges from 6.32–9.48 k-ohms. For maintenance planning, the manual outboard maintenance intervals guidelines apply equally to ATV systems, where proper lubrication of the steering and suspension is required at 6-month intervals. Brake fluid level and cable free-play adjustments are documented for both front and rear systems, including bleeding procedures for the hydraulic circuits. Always consult a certified technician before performing service on this equipment.