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2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 1
2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 2
2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 3
2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 4
2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 5
2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual Preview image 6

2004 Polaris 440 Pro XR, 550 Pro X, 600 Pro X, 600 Pro X2, 700 Pro X, 700 Pro X2, 800 Pro X, 800 Pro X2, 800 Pro XR snowmobile service manual

Includes the following models

Polaris Industries Inc

- 440 Pro XR
- 550 Pro X
- 600 Pro X
- 600 Pro X2
- 700 Pro X
- 700 Pro X2
- 800 Pro X
- 800 Pro X2
- 800 Pro XR

Production/model years: 2004

File specifications

File size: 122.74 MB
File type: PDF
Language: English
Pages: 326

Printable: Yes
Estimated download time: 2.51 Minutes
$17.99 Instant Download

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Product Information

Table of Contents

General

  • Model Identification
  • Vehicle Identification Number (VIN) Location
  • Component Locations
  • Fastener Removal and Installation
  • Maintenance and Lubrication Intervals
  • Storage Procedure
  • Torque Specifications

Maintenance

  • Engine Oil and Filter Change
  • Engine Coolant Change
  • Fuel System Service
  • Brake System Service
  • Clutch System Service
  • Suspension System Service
  • Electrical System Service
  • General Lubrication

Clutching

  • Clutch System Overview
  • Clutch Removal and Installation
  • Clutch Maintenance and Adjustment

Fuel Delivery

  • Fuel System Overview
  • Fuel Pump Service
  • Fuel Injector Service
  • Throttle Body Service

Final Drive

  • Drive Chain Inspection and Adjustment
  • Drive Sprocket Service
  • Final Drive Fluid Change

Chassis

  • Frame Inspection and Repair
  • Body Panel Removal and Installation

Front Suspension

  • Front Suspension Overview
  • Shock Absorber Service
  • Suspension Arm Service

Rear Suspension

  • Rear Suspension Overview
  • Shock Absorber Service
  • Suspension Arm Service

Engine

  • Engine Removal and Installation
  • Cylinder Head Service
  • Valve Adjustment
  • Piston and Cylinder Service
  • Crankshaft Service

Brakes

  • Brake System Overview
  • Brake Pad Replacement
  • Brake Caliper Service
  • Brake Line Bleeding

Steering

  • Steering System Overview
  • Steering Column Service
  • Steering Rack Service

Electrical

  • Electrical System Overview
  • Battery Service
  • Starter Motor Service
  • Alternator Service
  • Wiring Harness Inspection

Wiring Diagrams

  • Engine Wiring Diagram
  • Chassis Wiring Diagram
  • Electrical Component Locations

Index

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Manuals frequently bought together

1996-1998 Polaris Indy snowmobile manual

1996-1998

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  • Indy XLT SP
  • Indy XLT SKS
  • Indy XLT RMK
  • Indy XLT Touring
  • Indy 600 XCR
  • Indy 600 XCR SP
2004 Polaris 440 PRO XR, 550 PRO X, 600 PRO X, X2, 700 PRO X, X2, 800 PRO X, X2, XR snowmobile service manual

Polaris Industries Inc

  • 440 PRO XR
  • 550 PRO X
  • 600 PRO X, X2
  • 700 PRO X, X2
  • 800 PRO X, X2, XR

2004 440 PRO

2004 Polaris Pro X, 440 Pro X, 550 Pro X, 600 Pro X (X2), 700 Pro X (X2), 800 Pro X (X2), 800 Pro XR snowmobile service manual

  • 440 Pro X
  • 550 Pro X
  • 600 Pro X, 600 Pro X2
  • 700 Pro X, 700 Pro X2
  • 800 Pro X, 800 Pro X2
  • 800 Pro XR

Production/model years: 2004

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