1976 Case 480C Backhoe Loader Service Manual (P/N 9-66025)
Case Models Covered & Key Technical Specifications
Models: Case 480C Backhoe Loader
Model Year: 1976
Technical Data:
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Engine: 188D Diesel, 4-cylinder, 4-stroke
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Engine Power: 54 kW (72 hp) at 2200 rpm
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Engine Displacement: 188 cubic inches
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Valve Lash Clearance: 0.25–0.40 mm (0.010–0.016 in)
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Transmission Fluid Reservoir: 38 L (10 gal)
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Hydraulic Cylinder Rod Fastener Torque: 68 N·m (50 lb-ft)
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Boom Pivot Pin Torque: 95 N·m (70 lb-ft)
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Maximum Bucket Breakout Force: 44.5 kN (10,000 lbf)
Case Manual Features & Content Preview
- Covers 1976 Case 480C backhoe loader models equipped with the 188D and 207 diesel engines
- Original OEM publication (Form No. 9-66025, dated August 1976)
- Contains 761 pages of exact factory tolerances, torque reference tables, and fluid charts
- Features 124 exploded-view diagrams to help you quickly identify cylinder head, fuel system, and hydraulic components
Workshop Utility and Maintenance Data
Guesswork has no place on the shop floor. This factory manual provides the exact technical baseline required for diagnosing and maintaining the 1976 Case 480C without relying on trial and error. Sections thoroughly outline engine diagnostics for both the 188D and 207 diesel configurations, documenting factory limits for tune-ups, cylinder head overhauls, and precise valve train adjustments. The reference also maps out complex fuel delivery schematics, power train components, and heavy-duty steering assemblies.
You will find detailed maintenance schedules defining vital service intervals for greasing pivot points, changing transmission fluids, and inspecting ROPS (Roll-Over Protective Structures). Prior to tearing down heavy structural components or opening any pressurized lines, always review the manual's hydraulic pressure guidelines and lifting protocols to ensure a safe workspace.
Critical Specification Highlights
Need the hard numbers for your next job? The documentation covers the 188D engine displacement at 188 cubic inches operating on a 16.5:1 compression ratio.
Depending on your specific fastener grade, cylinder head bolt torque values are strictly specified at 105–115 ft-lbs (142–156 Nm). You will also find exacting internal clearances, such as the intake valve lash clearance set at 0.012 inches (0.305 mm). Fluid management is completely charted out for shop refills, confirming a 10-gallon (38-liter) transmission capacity and an 11.4-gallon (43-liter) hydraulic reservoir requirement. By relying on these authentic OEM numbers, mechanics and DIYers get the reliable baseline needed to keep this classic machinery operating safely and at peak factory performance.
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