1996 Sea-Doo GTX Shop Manual + Parts Catalog + Racing Handbook

1996 Sea-Doo GTS, GTI & GTX Parts & Service Documentation

• Covers 1996 Sea-Doo GTS, GTI, and GTX personal watercraft, including 587, 717, and 787 Rotax engine variants
• Original OEM publication P/N 219 300 210 (02/96), plus the 5640 GTX supplement P/N 219 300 230 (03/96)
• Contains 56 detailed exploded-view assemblies mapping out engine, hull, electrical, and propulsion layouts
• Fully searchable 100-page indexed PDF—find specific chassis codes (5817, 5865, 5866, 5867, and 5640) instantly
• Instant download available right to your device immediately after checkout

Essential Engine and Chassis Breakdowns

When you are elbow-deep in a watercraft rebuild, guessing part compatibility drains your shop's time. This archive delivers the exact OEM part numbers and assembly schematics you need to keep a project moving. You get a comprehensive breakdown of the Sea-Doo mechanical systems. Exploded views clearly illustrate the proper assembly order for the crankcase, crankshaft, and piston sets across the different Rotax powerplants.

We also included detailed teardown visuals of the cooling system, exhaust configurations, and fuel system components. This covers specific parts lists for both the Mikuni and Morgenroth carburetor setups. Need to trace a routing issue? The electrical documentation maps out the battery installation, box wiring, and the exact harness configurations for each unit.

Factory Specifications and Safety Data

Accurate data prevents costly reworks. Working on high-performance marine powerplants requires adhering strictly to factory torque specs and handling fuel systems in well-ventilated, spark-free environments to prevent severe ignition hazards.

The technical sections define proper fastener usage, seal types, and component compatibility to ensure safe, reliable repairs. You will also find exact service intervals and warranty print matters to keep these 90s two-strokes running at peak performance. From routine seasonal maintenance to finding that one obsolete hull bracket, this collection provides the hard data required for professional-grade watercraft service.