1996 Sea-Doo GTX Shop Manual + Parts Catalog + Racing Handbook

Technician-level documentation for the 1996 Sea-Doo GTX PWC, covering engine, electrical, fuel, and drive systems, plus maintenance and parts. Ref: 5640 GTX

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Bombardier Models Covered & Key Technical Specifications

Models: GTS (5817), GTI (5865, 5866, 5867), GTX (5640) Sub-models / Variants: 2-cylinder 587, 717, and 787 Rotax engine configurations Build Years: 1996 Serial Numbers: 5817, 5865, 5866, 5867, 5640 Technical Data:

  • Engine type: Rotax 587, 717, and 787 2-cylinder
  • Carburetor types: Single Mikuni, Double Mikuni, Single Morgenroth
  • Drive system: Direct shaft drive with reverse options
  • Fuel system: Integrated fuel tank with fuel filter and valve assemblies
Technical Specifications
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Document Number / Seller:
23575 / John Collins
File Size:
171.89 MB
File Type:
ZIP
Language:
English
Pages:
1000+
Printable:
Yes
Category:
Personal-Watercraft-PWC
Last updated / verified
Jun 13, 2025

Bombardier Manual Features & Content Preview

1996 Sea-Doo Watercraft Service and Parts Documentation

  • Covers 1996 Sea-Doo GTS, GTI, and GTX personal watercraft models, including 587, 717, and 787 Rotax engine variants
  • Original OEM publication P/N 219 300 210, dated 02/96, plus 5640 GTX supplement 219 300 230 dated 03/96
  • Contains 56 detailed exploded-view assemblies covering engine, hull, electrical, and propulsion components
  • Accessible from your device as soon as the order is placed
  • Indexed PDF search covers every chapter and appendix
  • This 100-page archive provides the baseline reference for 1996 Sea-Doo watercraft maintenance and part identification across all listed GTS, GTI, and GTX chassis codes.

Engine and Chassis Assembly Coverage

This manual provides a comprehensive breakdown of the Sea-Doo watercraft mechanical architecture, detailing major systems from the Rotax power plant to the propulsion unit. Exploded views illustrate the assembly of the crankcase, crankshaft, and piston sets for the 587, 717, and 787 engine types. Detailed chapters also cover the cooling system, exhaust configurations, and the fuel system components, including specific parts lists for the varying Mikuni and Morgenroth carburetor setups found on different models. Electrical system documentation includes battery installation, box wiring, and various harness configurations for each unit.

Specification and Reference Data

The documentation lists critical reference data for maintenance and service. The technical sections define fastener usage, seal types, and component compatibility through comprehensive parts lists. Service interval and warranty printed matters are identified for both the 1996 GTS/GTI and the 1996 GTX. Refer to what an OEM service publication covers to see the full scope of exploded views provided for these units. This 100-page collection of shop manuals and parts catalogs covers the 1996 Sea-Doo GTS, GTI, and GTX, providing exact OEM part numbers and assembly schematics for the listed 5817, 5865, 5866, 5867, and 5640 models.

Manual FAQ, Purchase & Download Details

What format is the 1996 Sea-Doo GTX Service Manual available in? keyboard_arrow_down

Product is provided as a digital PDF download, which is designed for fast and convenient access on your preferred viewing devices.

Does the documentation show which specific Rotax engine models are referenced? keyboard_arrow_down

Manual includes technical sections and parts catalogs for the 587 and 717 series Rotax engines, providing coverage previews for those specific powerplant configurations.

What kind of exploded views and assembly diagrams are included in the shop manual sections? keyboard_arrow_down

Manual contains exploded view diagrams for primary systems, including the engine and components, drive and propulsion system, and the electrical box, helping to visualize assembly construction.

Are there specific specification tables available for fluid capacities or tightening torques? keyboard_arrow_down

Manual features specification tables that list essential technical data, including recommended tightening torques and fluid references, organized by the specific system chapters.

Can I see which electrical components are detailed in the electrical system chapter? keyboard_arrow_down

Chapter sections for the electrical system contain detailed lists and diagrams of components such as the battery, wiring harnesses, starter assembly, and various sensors for the covered model range.

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