2009 Polaris Ranger RZR 170 Service Manual

Restore your 2009 Polaris Ranger RZR 170 with this comprehensive factory service manual. Contains detailed diagrams, maintenance procedures, and specifications for optimal performance and longevity.

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Document Details

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Document Number / Seller:
32206 / Elizabeth Jackson
File Size:
9.55 MB
File Type:
PDF
Language:
English
Pages:
187
Printable:
Yes
Category:
UTV
Last updated / verified
Oct 22, 2025

Models Covered & Key Technical Specifications

2009 Polaris Ranger RZR 170 (R09VA17AA) – Service & Maintenance Manual

Factory-Level Instructional Training Manual | Comprehensive Service & Maintenance Manual Overhaul-Reference

  • Technical Resolution Data: 187 pages provide extensive diagnostic and repair information.
  • Specific Temperature Range: Ambient temperature specifications are included for operational tuning.
  • Essential Power Rating: Electrical system diagnostics cover charging, starting, and ignition.
  • Advanced Memory Capacity: Troubleshooting section details common issues and solutions.
  • Core Speed Performance: Drivetrain and transmission service procedures are documented.
  • Essential Lubrication Data: Detailed specifications for all lubricants and service products are provided.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Instructional Training Manual: Polaris Ranger RZR 170 2009 - Comprehensive Service & Maintenance Manual Overhaul-Reference

Application-Range: This manual covers all service and maintenance aspects for the 2009 Polaris Ranger RZR 170. Architecture-Focus: Engine, drivetrain, electrical, body, suspension, steering, and brake systems are detailed. Operational-Scope: Covers procedures from routine maintenance to complete system overhauls.

Service sections detail: Engine, transmission, brakes, suspension, steering, body, and electrical systems. Detailed specifications for all components and systems are included. Key systems such as the CVT, ignition, and charging are explained.

Technical Specs Table Performance-Element Parameters Logic
Engine Displacement 169cc S35C
Max Operating RPM 8000 ± 200 RPM
Drive Belt Width .626" 15.9mm Service Limit
Caliper Mount Bolts 18 ft-lbs 24.5 Nm
Front Hub Nut 40 ft-lbs 55 Nm

TOC Summary Block Service sections detail the engine, including disassembly, inspection, and assembly procedures. Detailed information on the CVT system, including drive and driven clutch service. Brake system components, including front and rear pads, discs, and calipers, are covered. Suspension and steering systems, including A-arms, shocks, and tie rods, are explained. Electrical system testing and troubleshooting for ignition, charging, and starter systems.

This manual documents torque specifications for proper assembly to ensure proper thermal expansion compensation.

FAQ

Confirm the **recommended** diagnostic procedures for this manual? keyboard_arrow_down

187 pages of repair and maintenance information are documented for troubleshooting and diagnostics.

What tools are required for **calibrated** fluid capacity? keyboard_arrow_down

37 oz. (1.1 ltr) of engine oil is required, and it should be checked using a dipstick.

Identify the **applicable** component identification for engine service? keyboard_arrow_down

The engine model is ES35C, with a displacement of 169cc.

What procedures are needed for **exact** torque specifications? keyboard_arrow_down

18 ft. lbs. (25 Nm) is the torque specification for cylinder/head nuts.

Determine the **specific** pressure specifications for brake fluid? keyboard_arrow_down

DOT 4 brake fluid is specified for the brake system, and the reservoir should be maintained between the MIN and MAX lines.

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Reviews (3)

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New
I’m impressed by the detailed instructions and diagrams. The support team was also very responsive when I had questions. Well worth the investment!
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New
The download process was smooth, and I received my manual via email almost instantly. Highly recommend for anyone looking to service their RZR!
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New
This manual has been a lifesaver for maintaining my Polaris Ranger RZR 170. The troubleshooting guides are especially helpful!