1996-2005 New Holland LM430 / LM640 Telehandler Operation and Maintenance Manual
Complete operator and maintenance reference for New Holland LM430 and LM640 telescopic telehandlers. Covers controls, daily checks, hydraulic systems, and service intervals. 140-page factory documentation with load charts and specifications.
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Models Covered & Key Technical Specifications
New Holland LM430 / LM640 — 1996–2005 Comprehensive Reference for Construction Telehandler File.
- Documented Assembly Torques: Wheel disc to hub nuts is specified as 542 N·m (400 lb-ft) fastening Specifications.
- Calibrated Liquid Volume: For diesel operations, 122 L (32.2 gal) defines the fuel tank capacity Requirements.
- Authorized Play Limits: The wheel toe-in requires 0–2 mm (0–0.078 in) cold alignment threshold Baseline.
- Maximum Temperature Range: Engine coolant thermostat delivers 79°C (174°F) when heated fluid expansion Threshold.
- System Operational Speed: Rated engine output reaches 106 hp at 2300 rev/min for LM430 Mapping.
- Principal Fastener Specs: Hydraulic system pressure supports 260 bar (3771 lb/in²) maximum pressure Configuration.
Professional Workshop Service Manual & Technical Specifications
Unified Shop Wiring Manual: New Holland Telehandler (LM430 / LM640) Operators Manual (1996-2005) Resource-Library
Equipment-Series: LM430, LM640 (1996-2005) // Coverage-Scope: Telehandler Systems and Operation Logic // Equipment-Series: Diesel engine, hydraulic loader, power shuttle transmission specifications.
| Service-Nexus | Baseline | Framework |
|---|---|---|
| Engine Systems | Iveco 8045 turbo/natural diesel | Complete specifications documented |
| Hydraulic Loader Control | Boom lift, curl, extend/retract | Full operation procedures included |
| Power Shuttle Transmission | 4-speed forward, 4-speed reverse | Technical data and shift sequences provided |
| Axle and Steering Systems | Front axle with differential, rear floating | Reference data for all components |
| Cab and Controls | Instrument console, multi-function levers | Documentation of all gauge functions |
Diagnostic procedures address the machine introduction and cab instrumentation, provides comprehensive lubrication and maintenance guidance, covers operational controls and loader functionality, includes detailed troubleshooting logic, and documents the complete specification reference data. The document combines safety considerations with practical operating information and field service procedures for telehandler maintenance.
Inspection guidelines are provided for daily checks including engine oil, hydraulic reservoir, transmission fluid, radiator coolant, and brake oil level verification. Alignment specifications are included for wheel toe-in settings and steering stop adjustment procedures, with reference marks for achieving correct positioning. Reference data is included for all fluid capacities, component torque specifications, and electrical system details across both models. This manual covers the operational scope for LM430 and LM640 telehandler models, encompassing pre-delivery service, initial 50-hour commissioning, and ongoing maintenance intervals. Diagnostic procedures are covered for engine performance, transmission operation, hydraulic system function, electrical systems, brake operation, and cab climate controls.
The specification section documents torque specifications for critical fasteners to ensure proper assembly and component security across frame connections, cab attachment points, and mechanical systems. The repository includes comprehensive chapters addressing safety features, cab instrumentation, engine operation procedures, transmission shifting techniques, loader control methodologies, hydraulic system management, maintenance scheduling by operating hours, troubleshooting diagnostic trees, and detailed mechanical specifications for both telehandler variants.
Note: The document provides references to included values in specification tables, system naming conventions within equipment groups, chapter-level topic overviews, and neutral descriptive information about manual contents rather than step-by-step repair instructions.
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