Kohler Command 11 / 12.5 / 14 HP Service Manual (TP-2402)
Kohler Models Covered & Key Technical Specifications
Models: Kohler Command 11 HP, Kohler Command 12.5 HP, Kohler Command 14 HP
Sub-models / Variants: Horizontal Crankshaft, Electric Start, Retractable Start
Model Years: 1990–1995
Serial Numbers: 2005810334 (Typical identification format)
Technical Data:
- Engine displacement: 398 cc (24.3 cu in)
- Compression ratio: 8.5:1
- Oil capacity: 1.9 L (2.0 U.S. qt)
- Peak Torque (Command 11 HP): 27.4 N-m (20.2 lbf·ft)
- Peak Torque (Command 12.5 HP): 27.8 N-m (20.5 lbf·ft)
- Peak Torque (Command 14 HP): 28.9 N-m (21.3 lbf·ft)
- Spark plug gap: 1.02 mm (0.040 in)
- Ignition module air gap: 0.20–0.30 mm (0.008–0.012 in)
- Engine weight: 36.3 kg (80 lb)
Kohler Manual Features & Content Preview
- Official Kohler publication TP-2402 documenting engine specifications and component service data for 1990–1995 Command 11, 12.5, and 14 HP horizontal crankshaft models, including electric and retractable start configurations.
- Provides the authoritative tolerances and clearances required for internal engine rebuilding and component-level diagnostic verification.
- Features over 70 exploded-view assembly diagrams, comprehensive torque charts, and wiring schematics for the 15-amp charging system.
Service and Diagnostic Content
This manual delivers detailed structural guidance for the entire engine assembly. Working on internal engine components carries inherent physical risks, so technicians should always observe standard workshop safety protocols and verify specifications before beginning any teardown. The documentation provides deep dives into air intake and cooling systems. It covers precise carburetor adjustment parameters and governor sensitivity tuning. Lubrication data outlines the full pressure oil system, relief valve settings, and pressure monitor switch diagnostics. On the electrical side, the documentation breaks down the electronic magneto ignition module alongside stator testing and Bendix drive starter maintenance procedures.
Specification Highlights
Internal engine component specifications include piston ring end gaps, valve stem clearances, and crankshaft journal tolerances. Fastening torque data spans both metric and imperial applications. This includes critical values for the closure plate, cylinder head, and connecting rod fasteners. For example, cylinder head bolt torque is specifically listed at 40.7 N-m (30 lbf·ft) in the assembly data section. You will also find exact measurements like the 0.11–0.20 mm intake valve clearance and the 8.96 mm minimum intake valve lift directly within the cylinder head specification tables.
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